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Model specific boards => Golf mk3 => Topic started by: Shizzle on 11 December 2013, 16:52

Title: Removing Inlet Manifold + Rocker Cover
Post by: Shizzle on 11 December 2013, 16:52
Removing Inlet Manifold + Rocker Cover.
Is this a hard job do i need any special tools or there a certain way or method.
Its my daily and don't want to mess it up or break anything.
Reason for removal sort all vacuum pipes and maybe a coat of paint on them both tidy it up a little.
Title: Re: Removing Inlet Manifold + Rocker Cover
Post by: Luke1981 on 11 December 2013, 17:02
After removing the breather pipes, just undo the bolts on the rocker cover and pull it off. You will need a replacement gasket and I think they're about a tenner to buy.

I've never removed an inlet manifold so can't help you with that one.
Title: Re: Removing Inlet Manifold + Rocker Cover
Post by: itavaltalainen on 11 December 2013, 17:44
what engine? abf?

Title: Re: Removing Inlet Manifold + Rocker Cover
Post by: Foreveryoungaus16v on 11 December 2013, 18:07
Mine is a bastard. All the bolts are so tightly on they cant be budged without cracking them. I got good advice from Tweed to get some plus gas fluid to apply to the bolts. Yours might not be as tight though.
Title: Re: Removing Inlet Manifold + Rocker Cover
Post by: VW BUSH on 11 December 2013, 20:50
Get a good gasket and some high temp silicone sealant, the cheap ones tend to leak a lot quicker especially into the plug recesses fragging your leads and plugs.
Use the silicone around the cam radii to ensure it does not leak :smiley:
Torque the bolts down to get even compression exactly like a head and bobs your uncle :grin:
I always use some sort of lube on the inlet bolts or "dry bolts" just so they come off easier next time.
Worth having a new gasket for the TB and inlet or some gasket sheet to cut a new one, old ones either come off in one piece or two :grin:
While your there worth porting the TB, inlet and gaskets :wink:
Title: Re: Removing Inlet Manifold + Rocker Cover
Post by: Foreveryoungaus16v on 11 December 2013, 21:59
Ok if you got the money as that all adds up especially as most have not got the skills to port and polish to a good standard. Easier said then done.
Title: Re: Removing Inlet Manifold + Rocker Cover
Post by: VW BUSH on 11 December 2013, 23:26
Ok if you got the money as that all adds up especially as most have not got the skills to port and polish to a good standard. Easier said then done.
A good gasket is only 3 to £4 more than a cheapy, your leads are what £40 for basic set?
Have a gasket handy you can take them back if you don't use them :wink:
Lube comes free with CV's and the like, dont use it all keep the sachet :wink:
I believe this guy toying with the idea of an enlarged TB and has a spare one on his spare engine......
I am tight, a penny would hit me on the back of my head tight :grin:
Title: Re: Removing Inlet Manifold + Rocker Cover
Post by: Shizzle on 12 December 2013, 07:54
Well apparently my TB and inlet are matched also some work has been done on head and matched on inlet manifold so it has all been off before so hoping no trouble and we have very good selent here super RTV Silicone made by wurth but once i have it all off i can see.

Thank you for the reply this is very helpful should take me to long at all :).