GolfGTIforum.co.uk
Model specific boards => Golf mk2 => Topic started by: Mk2Kezza on 30 August 2011, 13:49
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Hi all,
My 8v digi has a leak from the main fuel pump located by the rear drivers wheel. Been meaning to do it for a while but need a ETKA diagram. The little 90 degree metal pipe that is part of the connection between the inline fuel filter and the pump is corroded badly and i dont think it will survive the change.
Thanks in advance.
Keri
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(http://img838.imageshack.us/img838/3641/068100.png)
fuel line / DIGIFANT;
casing for fuel pump / fuel filter / fuel line / DIGIJET; MONO- JETRONIC DIGIFANT:
casing for fuel pump / fuel filter
/ PB,PF,RV; DIGIJET:NZ; MONO- JETRONIC:RP
1 191201293A
fuel pipe
feed /
2 191201294D
fuel pipe
return /
3 N 10083401
clamp
14,8X6X1 /
4 171201543B
hose
7/11MM /
- N 0202811
hose in coils of 5m 'order unit 5'
7X3 /
5
shorten to:
150MM /
6
shorten to:
70MM /
7
shorten to:
160MM /
8 191201374D
fuel pipe
feed /
9 191201355D
fuel pipe
return /
- N 0202811
hose in coils of 5m 'order unit 5'
7X3 /
10
shorten to:
80MM /
11 1H0201511A
fuel filter
/
12 191201311
angled hose
/
13 N 0241222
pipe clip
9X11-15 /
- N 0202811
hose in coils of 5m 'order unit 5'
7X3 /
14
shorten to:
185MM /
15 165201042A
casing for fuel pump
/
16 191906090
fuel pump
/
(16) 191906091L
fuel pump
/ RP
17 191201792A
clamping ring
/
18 N 90312402
round seal
42X5,3N /
19 191201531B
strainer
/
20 N 10404701
oval head panel screw
5X30 /
21 191201505A
carrier panel
/
22 191201256
bonded rubber mounting
/
23 N 01166615
washer
6,4X18X1,6 /
24 N 01100624
hexagonal nut
M6 /
25 N 0122265
spring washer
B6X12X0,5 /
26 191201274
stop buffer
/
27 191201278A
spacer bush
/
28 191201280A
speed nut
/
(29) N 90666101
cable tie
4,5X200 /
30 191201449
clips
/
31 191201449A
clips
/
32 N 01021710
hope this is the one you want mate, you should join http://www.vagcat.com they have an on-line catalog where you can view all of this for free :)
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Cheers Gareth,
Thats exactly what I was looking for...
I'll sign up nowto VAGcat now!
Cheers
Keri
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I've looked at the ETKA diagram but it doesn't match (as far as I can tell) what I have on the car. The following photos show what I have and the pipe that is leaking:
(http://i44.photobucket.com/albums/f38/Mk2Kezza/IMGP3840.jpg)
(http://i44.photobucket.com/albums/f38/Mk2Kezza/IMGP3839.jpg)
(http://i44.photobucket.com/albums/f38/Mk2Kezza/IMGP3837.jpg)
(http://i44.photobucket.com/albums/f38/Mk2Kezza/IMGP3834.jpg)
(http://i44.photobucket.com/albums/f38/Mk2Kezza/IMGP3832.jpg)
(http://i44.photobucket.com/albums/f38/Mk2Kezza/IMGP3830.jpg)
(http://i44.photobucket.com/albums/f38/Mk2Kezza/IMGP3829.jpg)
(http://i44.photobucket.com/albums/f38/Mk2Kezza/IMGP3828.jpg)
(http://i44.photobucket.com/albums/f38/Mk2Kezza/IMGP3826.jpg)
Anyone got any ideas?
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Does anyone know if that 90 degree leaking pipe separate or is it part of the fuel pump?
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Just bought a bosch pump and it was not in the box or attached- so it must be seperate
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(http://img853.imageshack.us/img853/7665/069000.png)
accumulator / K-JETRONIC:
fuel filter / fuel pump / fuel pipe
/ KR,PL
(1) 191201042A
casing for fuel pump
/ PL
1 191201043
casing for fuel pump
/ KR
(2) 191906091H
fuel pump
60MM / KR
(2) 191906091J
fuel pump
52MM / PL
2A 191906093A
non-return valve
/ PL
(2A) 893906093
non-return valve
/ KR
3
see illustration:
216-10 /
4 N 0110691
domed cap nut
M12X1,5 /
5 N 0138128
seal
A12X15,5X1,5 /
6 191201218
fuel pipe
feed /
7 049133696B
seal
/
8 N 90358003
banto bolt
10-2/M14X1,5 /
10 191201256
bonded rubber mounting
/
11 N 01166615
washer
6,4X18X1,6 /
12 N 01100624
hexagonal nut
M6 /
13 N 0122265
spring washer
B6X12X0,5 /
14 N 10404701
oval head panel screw
5X30 /
15 431133441C
accumulator
/ KR
(15) 853133441
accumulator
/ PL
16 N 01021710
hexagonal head bolt
M6X20 /
(17) 893133511
fuel filter / use if required:
810 133 525 A N 013 814 2 /
- 810133525A
reducing piece
M14X1,5/14X1,5 /
- N 0138142
seal
A14X18 /
18 191201274
stop buffer
/
19 191201278A
spacer bush
/
20 191201280A
speed nut
/
21 191201293A
fuel pipe
feed /
22 191201294D
fuel pipe
return /
23 191201355
fuel pipe
return /
24 191201373
fuel pipe
feed /
25 191201374
fuel pipe
feed /
26 N 0138128
seal
A12X15,5X1,5 /
27 048133505
banto bolt with filter
M12X1,5 /
- N 0202811
hose in coils of 5m 'order unit 5'
7X3 /
28
shorten to:
80MM /
31 N 10083401
clamp
14,8X6X1 /
32 191201505A
carrier panel
/
33 191201531
strainer
/ KR
(33) 191201531A
strainer
/ PL
34 N 90262802
round seal
51X5,3N / KR,PL
35 191201792
clamping ring
/ KR
(35) 191201792B
clamping ring
/ PL
37 191201449
clips
/
38 191201449A
clips
/
44 N 90908301
looks like a k-jet pump...
looks like you need:
24 - 191201373 - fuel pipe - feed
you might want to get 2 of N 0138128 as well there the washers that seal at each end
and if its the banto bolt thats the problem - 048133505
hope that helps :D
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That drawing is a k-jet pump, the accumulator is present. Not need on a digi pump.
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Update.
The accumalator that is present on my Digi golf is leaking. It has a hairline fracture.
Do I need to replace the whole unit or can I get the corresponding digi part. I'm really confused as by all accounts the accumalator should not be on the car in the first place.
Anyone?
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you should just be able to change that pipe
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Anyone know if you can buy the plastic housing that the fuel pump sits in?
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Bought a new housing for the main fuel pump from vw. The original size pump and casing has been discontinued and the new pump is a smaller diameter than the original. So, have new casing, had to buy a new smaller diameter pump :angry: and have plonked them on the car.
However. The car is running fine at idle but starts to struggle after a little drive, back to idle and she runs fine then struggles on the move again.
Is a different in tank pump needed? I can't see why the new pump size, designed by vw would not work properly.
Anyone had similar issues?
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I have for sale a VW ORIGINAL NEW UNUSED Fuel Pump Housing for GOLF GTI MK2 8v suitable for all DIGIFANT fitted with a 46.5mmfuel pump. VW Part No: 2-165-201-042A. I bought this in the USA for my MK2 GTi 16v but found that it was the wrong one for the 16v which has a larger fuel pump fitted (60mm). If this is what you are looking for you can contact me at harper.fish@outlook.com. I am asking £125 for it with Free Posting in UK.