GolfGTIforum.co.uk

Model specific boards => Golf mk4 => Topic started by: mowlamb on 20 June 2010, 15:38

Title: EGR removal **Now with pics** :)
Post by: mowlamb on 20 June 2010, 15:38
I'm in the process of removing my egr and putting in the delete kit. The only problem at the moment is that I can't get to the 2 bolts holding it to the manifold. How is the best way to get to these? Also can I drive my car with my egr like this as I might need to get it somewhere to get to these bolts?
Title: Re: EGR removal
Post by: EuanGtTdi on 20 June 2010, 16:04
un-clip/un-bolt everything of the old egr, remove this from the inlet manifold and leave the flexi-metal pipe from the turbo/manifold! then get a small spanner on the two bolts that come from the turbo/manifold best trying from the air box side removing the plastic tubing that goes to your turbo intake pipe, once get that metal flexi pipe off put the wee gasket and cover plate on! also wd-40 them before you do it and i got more purchase from that side off the bay mate! they are quite stiff so do try hard mate.

Euan
Title: Re: EGR removal
Post by: mowlamb on 20 June 2010, 16:10
Does the EGR just pull out of the flexi metal pipe? I tried pulling it but it didn't seem to budge.
Title: Re: EGR removal
Post by: EuanGtTdi on 20 June 2010, 16:12
sure it got 2 allen key headed bolts go into the underneith like the 3 that hold the egr to the inlet manifold mate!

Euan
Title: Re: EGR removal
Post by: mowlamb on 20 June 2010, 17:18
All done now mate your are a star :afro:
Title: Re: EGR removal
Post by: EuanGtTdi on 20 June 2010, 17:24
gdgdg mate you member and put the o-seal in yeah? dont worry about that noise it makes when you turn the car off as it makes that now youve removed the shudder valve


Euan
Title: Re: EGR removal
Post by: mowlamb on 20 June 2010, 17:28
the o seal between the allard pipe and manifold yeah?
Title: Re: EGR removal
Post by: EuanGtTdi on 20 June 2010, 17:29
yeah goes in the bit that a circle shape with a flat at the top
Title: Re: EGR removal
Post by: mowlamb on 20 June 2010, 17:34
yeah remembered that thank god lol. Gunna go for spin in a bit so hopefully I've done it all properly :)
Title: Re: EGR removal
Post by: Rhyso on 20 June 2010, 17:35
KAAAAAABOOOOOOOOOOOOOOOOOOOOOOOOOOM
 :laugh: :laugh: :laugh: :laugh:










 :laugh: :laugh: :laugh: :laugh: :laugh:

Title: Re: EGR removal
Post by: mowlamb on 20 June 2010, 17:38
Thanks for the vote of confidence lol!
Title: Re: EGR removal
Post by: Rhyso on 20 June 2010, 17:41
Thanks for the vote of confidence lol!

Anytime :afro:  :kiss: :grin: :grin:

Make sure your pipe is clamped on tightly

Did you do your roof too?
Title: Re: EGR removal
Post by: mowlamb on 20 June 2010, 18:19
Nah mum and dad had to go to me nan's for lunch so he couldn't give me a hand. I decided to attempt the egr instead. I took the lid off the brake fluid to help get to the bolts on the egr. Now the brake pedal is stiff. How can I sort that out?
Title: Re: EGR removal
Post by: EuanGtTdi on 20 June 2010, 18:24
you want a hard brake peadl  :lipsrsealed: and sponge pedal means air in the system

Title: Re: EGR removal
Post by: mowlamb on 20 June 2010, 18:27
It feels different to before I did it and goes solid before I stop. That ain't right is it?
Title: Re: EGR removal
Post by: EuanGtTdi on 20 June 2010, 18:29
mines does that to mate just give it wee extra push push it will stop quicker!
Title: Re: EGR removal
Post by: Steve_PD on 20 June 2010, 18:29
KAAAAAABOOOOOOOOOOOOOOOOOOOOOOOOOOM
 :laugh: :laugh: :laugh: :laugh:










 :laugh: :laugh: :laugh: :laugh: :laugh:



what like your did...... :lipsrsealed: :laugh: :laugh:
Title: Re: EGR removal
Post by: Rhyso on 20 June 2010, 19:50
KAAAAAABOOOOOOOOOOOOOOOOOOOOOOOOOOM
 :laugh: :laugh: :laugh: :laugh:










 :laugh: :laugh: :laugh: :laugh: :laugh:



what like your did...... :lipsrsealed: :laugh: :laugh:

Nah mine went 'pop' instead

EGR valve went KABOOM mind  :laugh: :laugh: :laugh:
Title: Re: EGR removal **Now with pics** :)
Post by: mowlamb on 20 June 2010, 19:51
This is the result of my hard work  :rolleyes:

(http://i779.photobucket.com/albums/yy80/mowlamb/P6200002.jpg)

(http://i779.photobucket.com/albums/yy80/mowlamb/P6200003.jpg)

(http://i779.photobucket.com/albums/yy80/mowlamb/P6200004.jpg)

Also sorted my new coolant tank :afro:

just a quick question on the Allard EGR delete, should the jubilee be that close to the edge of the pipe? As I tighten it it seems to slip further up the pipe the more I tighten.
Title: Re: EGR removal **Now with pics** :)
Post by: Rhyso on 20 June 2010, 19:53
Is it the angle of the photos or is the 90 degree elbow at a funny angle?  :undecided:  It looks like it points down towards the EGR delete?  :undecided:

It will settle into a natural position - as long as it stays on, thats the important bit!

You driven it yet?
Title: Re: EGR removal **Now with pics** :)
Post by: mowlamb on 20 June 2010, 19:56
It does look like it's at a funny angle don't it. Think I'll loosen it all again and have a play, see if i can get it sitting better. Yeah went for a quick drive early but not tested it properly yet :evil:
Title: Re: EGR removal **Now with pics** :)
Post by: Rhyso on 20 June 2010, 20:00
It does look like it's at a funny angle don't it. Think I'll loosen it all again and have a play, see if i can get it sitting better. Yeah went for a quick drive early but not tested it properly yet :evil:

That's why I mentioned it  :undecided:

I'd suggest giving it the full beans in case you need to head off somewhere like work.  I left it about a day before I test drove mine which left me in a panic as the pipe kept blowing off and it was 6pm on Sunday evening  :laugh: :laugh:
Title: Re: EGR removal **Now with pics** :)
Post by: Wazzzer on 20 June 2010, 20:11
I'd say that elbow needs some trimming off it at the delete pipe end to get it sitting right... the delete pipe is probably a bit bigger than the housing you've taken off
Title: Re: EGR removal **Now with pics** :)
Post by: mowlamb on 20 June 2010, 20:41
I'd say that elbow needs some trimming off it at the delete pipe end to get it sitting right... the delete pipe is probably a bit bigger than the housing you've taken off

Could do, I'm gunna go and have a little play with it in a mo and see what needs to be done.
Title: Re: EGR removal **Now with pics** :)
Post by: northeast_gti-t on 20 June 2010, 21:02
i was going to mention trimming one end of the hose as it looks kinked  :lipsrsealed:
good work all the same and a nice new coolant bottle to  :grin: don't they look better compared to your old one removed  :rolleyes:
Title: Re: EGR removal **Now with pics** :)
Post by: Adam on 20 June 2010, 21:28
Looks like that 90deg pipe needs to be pushed further in toward the delete.

Was your egr clogged up at all??
Title: Re: EGR removal **Now with pics** :)
Post by: mowlamb on 20 June 2010, 21:33
Right loosened the jubille clip and wiggled the pipe and I straightened it up and got it on a bit further. Then took a trip to my private run way and did 3 runs taking 2nd and 3rd gear to 4k revs and all was fine. Almost got to 4k revs in 4th but started to run out of runway (it's only a little airfield  :wink:)

Engine felt a lot more solid and the mpg figures hardly moved where as before the figures were all over the place.

I'm loving the new coolant bottle too! Just need to tidy the rest of the engine bay up as well now. Should hopefully be able to do my gloss black roof and interior trim on wednesday so the car should look a little better soon.
Title: Re: EGR removal **Now with pics** :)
Post by: mowlamb on 20 June 2010, 21:38
Here is some pics of my EGR

(http://i779.photobucket.com/albums/yy80/mowlamb/P6200006.jpg)

(http://i779.photobucket.com/albums/yy80/mowlamb/P6200007.jpg)

(http://i779.photobucket.com/albums/yy80/mowlamb/P6200009.jpg)

Having never seen inside one before is this filthy or clean?
Title: Re: EGR removal **Now with pics** :)
Post by: mowlamb on 20 June 2010, 21:39
Looks like that 90deg pipe needs to be pushed further in toward the delete.

Was your egr clogged up at all??

After loosening the jubilee I managed to get the pipe on further and now it looks better.
Title: Re: EGR removal **Now with pics** :)
Post by: Rhyso on 20 June 2010, 21:40
That looks  :sick: :sick: :sick: :sick:

Though I have seen worse but not much worse
Title: Re: EGR removal **Now with pics** :)
Post by: Lewisf1988-DUB on 20 June 2010, 23:40
can i ask why ur removing it? to clean it or remove it completely to get some kind of benefit?
Title: Re: EGR removal **Now with pics** :)
Post by: Rhyso on 21 June 2010, 08:02
can i ask why ur removing it? to clean it or remove it completely to get some kind of benefit?

Both!

EGR gets clogged up with deposits etc etc which in turn restricts the airflow around the charge system.  By removing it you remove this problem

And before you ask, you don't have an EGR to remove  :tongue: 
Title: Re: EGR removal **Now with pics** :)
Post by: Lewisf1988-DUB on 21 June 2010, 08:18
Quote
And before you ask, you don't have an EGR to remove  :tongue:

cheeky ba$tard haha. Why nt? It a diesel thing?
Title: Re: EGR removal **Now with pics** :)
Post by: Rhyso on 21 June 2010, 08:19
Quote
And before you ask, you don't have an EGR to remove  :tongue:

cheeky ba$tard haha. Why nt? It a diesel thing?

Someone's awake this morning  :kiss: :grin: :grin: :grin: :afro:
Title: Re: EGR removal **Now with pics** :)
Post by: Lewisf1988-DUB on 21 June 2010, 08:33
Haha, trust me I'd rather be in bed mate lol