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Model specific boards => Golf mk4 => Topic started by: barry-gti on 15 June 2010, 09:20

Title: still got boost problems!
Post by: barry-gti on 15 June 2010, 09:20
So... i've still got boost problems!

The VVT has been changed and has sorted the timing problem, a resistor is in place where the secondary air intake was, and 3-4 different N75's have been tried!

The fault is most definatly electrical as whenever the Maximum charge pressure surpasses fault is cleared it boosts fine through 1st - 2nd gear and once it senses a bit too much boost it all goes t!ts up!

Basically now, it boosts weak to 15psi and as soon as it touches it, it rapidly drops to about 5-8psi. and stayes there the whole rev range... if you take your foot off and plant it back down it does the same thing again and again... untill you clear the fault... then it's 20odd psi for a bit, and then the same symptoms...

it sounds like a boost leak when it goes into this limp mode... but it's definatly not

We're looking to change the MAP sensor when i can find one attached to a standard side mount

But, does anyone else have any ideas what it could be?

Cheers
Title: Re: still got boost problems!
Post by: topher on 15 June 2010, 09:41
if it's not a sensor (try maf as well as map) only thing i can think of is the actuator or it's rod got bent/damaged during the engine swap.. although i'm sure i had a quick check for that last time you were over this way :undecided:
what are they getting from logs of the map and maf sensors?
Title: Re: still got boost problems!
Post by: barry-gti on 15 June 2010, 10:37
We're not getting nothing back, just maximum charge pressure surpassed...

But it couldn't be the actuator if it's running fine for a little bit everytime the fault is cleared could it?
Title: Re: still got boost problems!
Post by: T_J_G on 15 June 2010, 11:01
You not got full VAGCOM Barry? Get some MAF logs done!
Title: Re: still got boost problems!
Post by: Rhyso on 15 June 2010, 11:04
Log MAF, MAP (block 110?? 115?) and load - Block 25
Title: Re: still got boost problems!
Post by: barry-gti on 15 June 2010, 11:17
Ok. I'll ring the garage and see what they can do... They've got a full VAG-COM...

Cheers!
Title: Re: still got boost problems!
Post by: T_J_G on 15 June 2010, 12:42
They going to charge for that? I have full vagcom if you can get te car this way...
Title: Re: still got boost problems!
Post by: barry-gti on 15 June 2010, 12:53
Nah they won't charge... I do really owe them a drink though! Been down there a few times and they haven't charged me n I've had no cash to give 'em lol...
Title: Re: still got boost problems!
Post by: barry-gti on 17 June 2010, 16:27
Logs were done apparently, not showing no faults I don't think... When we get a chance me n bav are gonna use his map sensor n maf and see what happens!
Title: Re: still got boost problems!
Post by: Rhyso on 17 June 2010, 16:31
Logs were done apparently, not showing no faults I don't think... When we get a chance me n bav are gonna use his map sensor n maf and see what happens!

Can you get hold of the log files at all??
Title: Re: still got boost problems!
Post by: barry-gti on 17 June 2010, 16:58
I doubt it, it wasn't on VAGCOM it was on a smaller device... I'll try get some more at some point, what are they supposed to be/look like?
Title: Re: still got boost problems!
Post by: T_J_G on 17 June 2010, 20:19
Excel documents ;)
Title: Re: still got boost problems!
Post by: barry-gti on 20 June 2010, 16:39
Right...

Me n BaV have changed over his MAF, MAP and N75 to mine and it was still running sloppy. But, I've found a pipe that was supposed to be on top of the wastegate / actuator! so we've put that on and it's a lot better! it doesn't sound like a boost leak no more but it's still overboosting a little...

So i'm assuming now it's got to be actuator??

Cheers
Title: Re: still got boost problems!
Post by: topher on 20 June 2010, 16:45
the actuator vac line wasn't attached? :shocked:

does the actuator rod move smoothly by hand?
Title: Re: still got boost problems!
Post by: barry-gti on 20 June 2010, 17:12
We'll have to check that ina minute because it's cooking under there!

Are you ok to talk us through the MAF / MAP logs on VAG-COM if we ring you (if you don't mind, PM me your number)

Cheers mate...
Title: Re: still got boost problems!
Post by: barry-gti on 21 June 2010, 11:41
Mainly @ Toph this one...

Do you advise me Tweaking the N75 screw at all? after discovering the 7psi overboost there must be away of tweeking that instead of the actuator or even the map?

Cheers
Title: Re: still got boost problems!
Post by: topher on 22 June 2010, 00:05
no leave it well alone mate .. if swapping n75 with bav made no difference it isn't worth the risk of knackering the n75 and wouldn't help cure a suspected jammed wastegate issue anyway

did you manage to get that log of 118 yet?

Title: Re: still got boost problems!
Post by: barry-gti on 22 June 2010, 07:36
We aint had a chance yet mate. To be honest I might just leave it till I'm in the area hopefully in the near future n get you to take a look at it