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Model specific boards => Golf mk4 => Topic started by: Dave_IOW on 20 May 2010, 18:56

Title: g60 flywheel lightening
Post by: Dave_IOW on 20 May 2010, 18:56
Ok so question to you lot that have g60/VR6 combo.

Have any of you had your flywheels lightened, and if so, by how much?

Did you have it taken of inside/outside/all of the rim at the back, heard different things.

Thanks
Title: Re: g60 flywheel lightening
Post by: Wazzzer on 20 May 2010, 19:14
don't bother mate, you won't feel any benefit really

If you want to have a go with my pedal to see what it's like you're welcome to :wink:
Title: Re: g60 flywheel lightening
Post by: Dahmich on 20 May 2010, 19:14
Ok so question to you lot that have g60/VR6 combo.

Have any of you had your flywheels lightened, and if so, by how much?

Did you have it taken of inside/outside/all of the rim at the back, heard different things.

Thanks

i wouldnt mind knowing this tbh, before my lot goes in...i have heard that if you lighten it too much it starts rattling? the flywheel is only 800g less than the dual mass setup (as weighed by patch)
Title: Re: g60 flywheel lightening
Post by: barry-gti on 20 May 2010, 20:19
i wouldnt bother to be honest. iirc lightening the flywheel is to allow it to rev quicker? but lightening it too much could cause juddering. i didnt lighten mine just to be safe
Title: Re: g60 flywheel lightening
Post by: jamie16v on 20 May 2010, 20:52
flywheels are weighted for a reason, and as said, you wont benefit from it. only thing you will notice is it revving quicker while stationary.
Title: Re: g60 flywheel lightening
Post by: Dave_IOW on 20 May 2010, 22:06
I understand its there for a reason, to smooth everything out, but if we were always happy with what rolled out of the factory, there would be no need to improve?

I thought it allowed it to rev quicker whilst accelerating aswell, although deceleration increased aswell as soon as you let off.

Motorways i think it would be useless as would always be on/off, but on our roads down here you barely get a straight thats longer than half a mile  :sad:

Surely if theres less force required to turn it, this would increase acceleration surely?

Wouldnt go mad, weighed in at 9.5kgs and was thinking of going down to 8ish. The person i got it off knows a fair bit and strongly recommended it.

Just thought id ask what you guys thought  :smiley:
Title: Re: g60 flywheel lightening
Post by: Dave_IOW on 20 May 2010, 22:16
don't bother mate, you won't feel any benefit really

If you want to have a go with my pedal to see what it's like you're welcome to :wink:

Haha, tempting  :smiley:

Its just can get lightened for free then just need balanced, 40quid ish.

Thought may aswell do it as have it sat here waiting till i buy clutch kit.

Seems like alot of negativity, just want to hear from someone whos actually had it done  :undecided:
Title: Re: g60 flywheel lightening
Post by: richw911 on 20 May 2010, 22:20
As said really not worth it IMO
Title: Re: g60 flywheel lightening
Post by: Dave_IOW on 20 May 2010, 22:22
just found this http://www.pumaracing.co.uk/FLYWHEEL.htm

Seems convincing  :huh:
Title: Re: g60 flywheel lightening
Post by: richw911 on 20 May 2010, 22:33
just found this http://www.pumaracing.co.uk/FLYWHEEL.htm

Seems convincing  :huh:

But will you notice the amount you are going to do it? I doubt it.

Dont forget the G60 is already loads lighter than the DM one.
Title: Re: g60 flywheel lightening
Post by: Grand Master Patch on 20 May 2010, 22:46
just found this http://www.pumaracing.co.uk/FLYWHEEL.htm

Seems convincing  :huh:

But will you notice the amount you are going to do it? I doubt it.

Dont forget the G60 is already loads lighter than the DM one.

Less than 800g :wink:
Title: Re: g60 flywheel lightening
Post by: richw911 on 20 May 2010, 22:49
just found this http://www.pumaracing.co.uk/FLYWHEEL.htm

Seems convincing  :huh:

But will you notice the amount you are going to do it? I doubt it.

Dont forget the G60 is already loads lighter than the DM one.

Less than 800g :wink:

Have you done yours then patch? Do you think its worth doing?  :smiley:
Title: Re: g60 flywheel lightening
Post by: Dahmich on 20 May 2010, 22:51
just found this http://www.pumaracing.co.uk/FLYWHEEL.htm

Seems convincing  :huh:

But will you notice the amount you are going to do it? I doubt it.

Dont forget the G60 is already loads lighter than the DM one.

Less than 800g :wink:

like i said earlier...

Ok so question to you lot that have g60/VR6 combo.

Have any of you had your flywheels lightened, and if so, by how much?

Did you have it taken of inside/outside/all of the rim at the back, heard different things.

Thanks

i wouldnt mind knowing this tbh, before my lot goes in...i have heard that if you lighten it too much it starts rattling? the flywheel is only 800g less than the dual mass setup (as weighed by patch)
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Title: Re: g60 flywheel lightening
Post by: Grand Master Patch on 20 May 2010, 22:56
just found this http://www.pumaracing.co.uk/FLYWHEEL.htm

Seems convincing  :huh:

But will you notice the amount you are going to do it? I doubt it.

Dont forget the G60 is already loads lighter than the DM one.

Less than 800g :wink:

Have you done yours then patch? Do you think its worth doing?  :smiley:

I run a std G60 flywheel,i use my car on a daily bases,not sure anyone could justify lightening a flywheel unless they do track days etc.... Is the SMF conversion worth doing? If you can get the parts cheap enough or your clutch is on it's way out then yes,if not leave it alone and spend your money elsewhere.
Title: Re: g60 flywheel lightening
Post by: Dave_IOW on 20 May 2010, 23:12
Do you know anyone thats had it lightened patch? If so, how did it affect their acceleration?

Just reading a thread on uk-iv's and you mentioned lightening a fair bit, if your 'patch' on there that is  :laugh:
Title: Re: g60 flywheel lightening
Post by: Purely VAG on 21 May 2010, 08:16
The lighter the flywheel the better VS Weight needed for keeping engine momentum

I don't know where the perfect balance is.
Title: Re: g60 flywheel lightening
Post by: Waffs1984 on 21 May 2010, 09:07
As said previously, a lightened flywheel will spin up quicker, particularly noticable when revving and stationary. This then feeds its benefits into when you accelerate as the engine has less rotating mass to shift in order to gain revs which in turn gives you speed. The downside is if you lighten too much then you get reduced momentum so you will tend to lose more revs when changing gear. As with most mods they usually need coupling with other mods to make them effective - so if you fit a quickshift kit then you may gain back what your losing when changing gear but you'll be back where you started before lighteneing.

I have never run a lightened flywheel on my golf but my old mini had one in and these were my observations, of course it will be more noticable and obvious what effect things are having in a car such as a mini (older, simpler, lighter etc) but just thought it was worthwhile mentioning it. TBH i don't think its worth it for the golf - changing form a DM setup to the G60 is good enough IMO  :smiley:
Title: Re: g60 flywheel lightening
Post by: Hulmie on 21 May 2010, 09:24
you also need to look at more to get the full benefits, if you lighten the flywheel then you need to get it balanced and in turn have the clutch housing balanced to match and then the crank etc.

On my old car when i rebuilt the bottom end i had all the bottom end lightened and balanced. ou wont get the full benefits just by doing one part
Title: Re: g60 flywheel lightening
Post by: Waffs1984 on 21 May 2010, 09:59
you also need to look at more to get the full benefits, if you lighten the flywheel then you need to get it balanced and in turn have the clutch housing balanced to match and then the crank etc.

On my old car when i rebuilt the bottom end i had all the bottom end lightened and balanced. ou wont get the full benefits just by doing one part

+1 - go nuts and get everything lightened and balanced, won't be cheap mind  :lipsrsealed:
Title: Re: g60 flywheel lightening
Post by: Hulmie on 21 May 2010, 11:44
its pointless spending money having the flywheel balanced up f everything that either bolts to it or it bolts to isnt balanced up aswell.
Title: Re: g60 flywheel lightening
Post by: danny_p on 22 May 2010, 01:15
its pointless spending money having the flywheel balanced up f everything that either bolts to it or it bolts to isnt balanced up aswell.

thats a bit daft,  every thing is balanced.  better balanced the rotating parts of an engine are the more efficent and longer lived it'll be.   unbalanced flywhell will just strain the crank and main shells as it trys to wobbel

my flywheel is lightend,  idel affected no, drivablity affected no.   made the car a bit nippyer. 
Title: Re: g60 flywheel lightening
Post by: Hulmie on 22 May 2010, 08:35
sorry may have not made myself clear. I know the pparts will already be balanced. but everything will be balanced to suit old set up. I ment get the other parts balanced up to match the new lightened/balanced flywheel.
Title: Re: g60 flywheel lightening
Post by: Dave_IOW on 22 May 2010, 11:27
Well im going to go ahead with it, can get it lightened free and balanced for 30quid, and for half a tank of fuel its worth a go. Ill let you know results if anyones interested  :smiley:

Maybe it wont all be balanced together but surely putting a normal g60 on without lightening, it wouldnt be balanced to crank etc either?

Difference is mine would be lighter and not balanced to the crank/case whereas normal g60 installation would be heavier, not balanced aswell etc?

I have ABF one which weighs 10.5kg think heavier than g60 one anyway as heard thats 9.5kg? Going to take it down to 8kg. Any idea what yours weighs in at danny_p?

Quote
Contrary to popular belief it's certainly not necessary, or even always helpful, to balance a flywheel on the crankshaft it's going to be used on except perhaps for extraordinarily high revving and delicate race engines. Unless the flywheel is tightly dowelled to the crank it's going to sit in a slightly different place every time it's fitted anyway. There will always be a small amount of play between the crank spigot the flywheel sits on to centralise it and also between the flywheel bolts and their holes in the flywheel. Now we're only talking a thou or so of possible movement but that's enough to make it pointless trying to achieve any better level of accuracy than by balancing the flywheel on a proper mandrel in its central hole. At least you then know the flywheel itself is in perfect balance and it will run very close to that on any crank it's then fitted to. That's certainly the way all production flywheels are balanced anyway.
Title: Re: g60 flywheel lightening *pics*
Post by: Dave_IOW on 29 May 2010, 14:37
Ok so update, flywheel was ABF one and weighed in at 10.5kg, had this skimmed down to 8kg on mandrel on lathe.
Should be balanced somewhen next week!
(http://i44.photobucket.com/albums/f11/Wellowpartys/29052010213.jpg)
(http://i44.photobucket.com/albums/f11/Wellowpartys/29052010215.jpg)
(http://i44.photobucket.com/albums/f11/Wellowpartys/29052010214.jpg)

Title: Re: g60 flywheel lightening
Post by: Wazzzer on 29 May 2010, 15:40
will be interesting to see how this compares to mine...
Title: Re: g60 flywheel lightening
Post by: Dave_IOW on 29 May 2010, 19:41
will be interesting to see how this compares to mine...

Gotta get the turbo fitted first but yeah  :smiley:
Title: Re: g60 flywheel lightening
Post by: Wazzzer on 29 May 2010, 21:59
are you fitting it yourself? Or you too scared  :grin:
Title: Re: g60 flywheel lightening
Post by: danny_p on 29 May 2010, 22:22
mine was taken down to 6kg
Title: Re: g60 flywheel lightening
Post by: Dave_IOW on 30 May 2010, 15:15
Fitting clutch n flywheel but gunna get r-tech to fit turbo maybe.

My agricultural friends are good with the spanners, but are more like the scrapheap challenge contestants than mechanics  :laugh:  :grin:
Title: Re: g60 flywheel lightening
Post by: Wazzzer on 30 May 2010, 17:34
bah get on it, won't take you long :wink:
Title: Re: g60 flywheel lightening
Post by: Dave_IOW on 30 May 2010, 22:10
Probably true, will still have to venture over to england for map, just save myself some pennies i suppose..

Bought my first house out your way a few months back, finally get to move in on Wednesday so gunna need to save all i can i suppose  :sad:
Title: Re: g60 flywheel lightening
Post by: Wazzzer on 30 May 2010, 23:19
whereabouts mate?
Title: Re: g60 flywheel lightening
Post by: Dave_IOW on 30 May 2010, 23:41
Royal exchange  :lipsrsealed: :laugh:
Title: Re: g60 flywheel lightening
Post by: Wazzzer on 31 May 2010, 09:13
Panestine  :grin:

Well if you do fancy giving it a go yourself I'm only down the road for a hand
Title: Re: g60 flywheel lightening
Post by: Dave_IOW on 31 May 2010, 12:47
Cheers mate, we will see how it goes :afro: