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Model specific boards => Golf mk4 => Topic started by: bobreece on 22 March 2010, 17:39

Title: inlet manifold and hoses
Post by: bobreece on 22 March 2010, 17:39
right i need to clean my inlet manifold i have had a quote off a garage for 117.50 for removal clean and to be fixed back on or should i try and do it myself??

just recieved my sfs hoses and wow they look good will be posting a build thread or everything soon hoses porsche brakes catch cn exhaust remap turbo clean everything
Title: Re: inlet manifold and hoses
Post by: G60GTI16V on 22 March 2010, 17:44
not really a hard job to remove if your handy with the spanners just needs patients and a good few hours and new gaskets and maybe some injector seals remember to keep them clean  :smiley:
Title: Re: inlet manifold and hoses
Post by: Wazzzer on 22 March 2010, 17:46
how much?!
Title: Re: inlet manifold and hoses
Post by: DarkGti on 22 March 2010, 17:53
£117.50 :shocked: :shocked: you could do that yourself mate its really easy!
Title: Re: inlet manifold and hoses
Post by: bobreece on 22 March 2010, 18:49
not really a hard job to remove if your handy with the spanners just needs patients and a good few hours and new gaskets and maybe some injector seals remember to keep them clean  :smiley:
what you mean injector seals? thought it was just metal manifold and the engine was just round chambers.

hope you like the technical talk lol :laugh:
Title: Re: inlet manifold and hoses
Post by: topher on 22 March 2010, 18:54
not really a hard job to remove if your handy with the spanners just needs patients and a good few hours and new gaskets and maybe some injector seals remember to keep them clean  :smiley:
what you mean injector seals?

don't worry, think he missed the fact you have a TDI :wink:
Title: Re: inlet manifold and hoses
Post by: bobreece on 22 March 2010, 18:56
sorry yeah its a 150pd tdi mk4
Title: Re: inlet manifold and hoses
Post by: bobreece on 22 March 2010, 18:56
not really a hard job to remove if your handy with the spanners just needs patients and a good few hours and new gaskets and maybe some injector seals remember to keep them clean  :smiley:
what you mean injector seals?

don't worry, think he missed the fact you have a TDI :wink:
want it cleaned before i see you next week fella
Title: Re: inlet manifold and hoses
Post by: topher on 22 March 2010, 19:03
ah is that you who has booked for next wednesday? didn't realise :cool:
Title: Re: inlet manifold and hoses
Post by: bobreece on 22 March 2010, 19:05
ah is that you who has booked for next wednesday? didn't realise :cool:
thats me but was going to ring and need to change to thursday at 9 m8 instead of wed.
Title: Re: inlet manifold and hoses
Post by: topher on 22 March 2010, 19:13
that should be okay - give the workshop a call tomorrow and someone can check the diary for you
Title: Re: inlet manifold and hoses
Post by: bobreece on 22 March 2010, 19:21
does anyone have a guide or how to on cleaning and the inlet maifold i have found one but has no pics
Title: Re: inlet manifold and hoses
Post by: northeast_gti-t on 22 March 2010, 19:25
maybe have a word with the dervmeister 'rhyso'  :wink:
Title: Re: inlet manifold and hoses
Post by: bobreece on 22 March 2010, 19:32
have pm'ed him cheers anyone done it and got some tips for me?
Title: Re: inlet manifold and hoses now intercooler and hoses
Post by: bobreece on 23 March 2010, 19:23
done it was not to bad to do was a bit gunked up but no to bad its still slightly black inside but nothing lose think its just a little stained.

now i need help with 2 things 1st is there is a ball like thing bolted to the pipe running from the egr to the intercooler about half way along in the middle what is it and what should i do with it as when i change my pipes it will no longer bolt to anything any suggestions?

2nd anyone know how to remove the 150pd front mount intercooler? need to clean out tomorrow i know to remove bumper but is it so difficult to remove intercooler or can i leave it attached and still clean it some how??
Title: Re: inlet manifold and hoses now intercooler and hoses
Post by: northeast_gti-t on 23 March 2010, 19:34
done it was not to bad to do was a bit gunked up but no to bad its still slightly black inside but nothing lose think its just a little stained.

now i need help with 2 things 1st is there is a ball like thing bolted to the pipe running from the egr to the intercooler about half way along in the middle what is it and what should i do with it as when i change my pipes it will no longer bolt to anything any suggestions?

2nd anyone know how to remove the 150pd front mount intercooler? need to clean out tomorrow i know to remove bumper but is it so difficult to remove intercooler or can i leave it attached and still clean it some how??
looks like another pm to mr rhys then  :grin: iirc rhys had his i/c off when he had his problem with it afaik its roughly the same procedure as the 1.8T's
Title: Re: inlet manifold and hoses
Post by: Rhyso on 23 March 2010, 19:35
Need to remove the aircon radiator which involves draining the system

Only way to do it on the car is to flush it with a hose but I wouldn't advise that
Title: Re: inlet manifold and hoses
Post by: bobreece on 23 March 2010, 19:38
is it worth cleaning or not guys ?
Title: Re: inlet manifold and hoses
Post by: Rhyso on 23 March 2010, 19:39
is it worth cleaning or not guys ?

completely as it will be full of oily vapour - its just a pain to do on the 150 as its illegal for you to drain the aircon system - you need to have it done by someone who is licensed
Title: Re: inlet manifold and hoses
Post by: bobreece on 23 March 2010, 19:47
i have cleaned intake manifold and going to put brand new sfs hoses from egr to intercooler and didnt want they to gey gunked up again going to use oil catch can as well so that should help so with all that done should i leave the intercooler alone and wait for some one qualified to do it like vw themselves or not? just dont want to do all this hard work for the intercooler to be the down fall
Title: Re: inlet manifold and hoses
Post by: bobreece on 23 March 2010, 20:58
what is this circled in the pic?  (http://i982.photobucket.com/albums/ae308/bobreece23/d5cbf990.jpg)
Title: Re: inlet manifold and hoses
Post by: northeast_gti-t on 23 March 2010, 21:04
the vacuum reservior for the inlet manifold flap valve  :wink:
Title: Re: inlet manifold and hoses
Post by: bobreece on 23 March 2010, 21:18
its bolted to the pipe am replacing and the new pipe has no bolt holes what can i do? is it essential?
Title: Re: inlet manifold and hoses
Post by: northeast_gti-t on 23 March 2010, 21:46
bob get yourself a 1.8T  :grin: :laugh:
Title: Re: inlet manifold and hoses
Post by: bobreece on 23 March 2010, 22:09
yeag sure when mpg gets in to 50s i will consider it lol not.

can you answer my questions fella
Title: Re: inlet manifold and hoses
Post by: bobreece on 23 March 2010, 22:30
what is this circled in the pic?  (http://i982.photobucket.com/albums/ae308/bobreece23/d5cbf990.jpg)
is it important or can i blank it off?
Title: Re: inlet manifold and hoses
Post by: topher on 23 March 2010, 22:34
Pretty sure you need it. You'll have to find another way to mount it.

as for the sticky vnt question.. which is on another thread that i can't find right now, that's what the turbo cleaner is for. I'll get nick to check if the actuator rod is sticky when it goes up on the ramps.
Title: Re: inlet manifold and hoses
Post by: Rhyso on 24 March 2010, 11:41
I assume you bought a TIP as well then??  :huh:  Standard TIp is more than capable on a TDI mind.....

It's only clipped to that as it runs to the vacuum solenoids on the bulkhead - just leave it run over the top
Title: Re: inlet manifold and hoses
Post by: bobreece on 24 March 2010, 22:55
I assume you bought a TIP as well then??  :huh:  Standard TIp is more than capable on a TDI mind.....

It's only clipped to that as it runs to the vacuum solenoids on the bulkhead - just leave it run over the top
never bought a tip did not think it was worth it.

what you mean just leave? just leave and not tie it up or do owt with it?

in the pic above the catch can is on the battery cover pu i carnt fit mine there so i have had to fix it to the air box and now am worried that it will rub and that the pipe to the catch can are sat on the fuel lines not pressing on it but concerned that they might rub and cause problem what you guys think 
placed it here in red
(http://i982.photobucket.com/albums/ae308/bobreece23/d5cbf990-1.jpg) (http://s982.photobucket.com/albums/ae308/bobreece23/?action=view&current=d5cbf990-1.jpg)

red bit is where i have mounted it yellow is exactly where bolted on

blue lines are the hose but if you look the go over fuel lines not sure if thats ok or will get hot and melt


pink bit is the pipe i have twisted round to the same kink but other side to let me have room for can but it now is a bit of a sharp bend.

opinons please advice and help anyone?
Title: Re: inlet manifold and hoses
Post by: Rhyso on 25 March 2010, 08:06
you're confused me now

the first pic you highlighted the vaccuum reservoir so I answered about the small vac line that runs to the bulkhead

which pipe are you actually referring to?  is it now the pipe highlighted in pink in your second picture or something completely different
Title: Re: inlet manifold and hoses
Post by: bobreece on 25 March 2010, 14:41
you're confused me now

the first pic you highlighted the vaccuum reservoir so I answered about the small vac line that runs to the bulkhead

which pipe are you actually referring to?  is it now the pipe highlighted in pink in your second picture or something completely different
completly different sorry wrote it last night ver tired. am on about catch and where to place
Title: Re: inlet manifold and hoses
Post by: bobreece on 25 March 2010, 14:48
fitted bost pipes and now i have a metaly noise not sure if its because the pipes are part meatl anyone have a clue?
Title: Re: inlet manifold and hoses
Post by: Rhyso on 25 March 2010, 15:07
you're confused me now

the first pic you highlighted the vaccuum reservoir so I answered about the small vac line that runs to the bulkhead

which pipe are you actually referring to?  is it now the pipe highlighted in pink in your second picture or something completely different
completly different sorry wrote it last night ver tired. am on about catch and where to place

ah righto - I've got two places in mind - ine is against the bulkhead behind the gearbox or next to the oil filter under the engine cover
Title: Re: inlet manifold and hoses
Post by: bobreece on 25 March 2010, 20:04
here are some pics bit dark but use windows to britghen up if you know how.
boost pipes, catch can and brakes to go on tommorrow  :evil: :drool:
(http://i982.photobucket.com/albums/ae308/bobreece23/Foto-0033.jpg)
(http://i982.photobucket.com/albums/ae308/bobreece23/Foto-0034.jpg)
(http://i982.photobucket.com/albums/ae308/bobreece23/Foto-0035.jpg)
(http://i982.photobucket.com/albums/ae308/bobreece23/Foto-0036.jpg)
(http://i982.photobucket.com/albums/ae308/bobreece23/Foto-0030.jpg)
(http://i982.photobucket.com/albums/ae308/bobreece23/Foto-0029.jpg)
Title: Re: inlet manifold and hoses and now vibration accelerator pedal
Post by: bobreece on 26 March 2010, 02:18
i have got it all running nice except whn i floor it accelerator pedal vibrates bad and it easy off up the rev range. now i did tie wrap the bottom hose the a lower bracket that held the oem pipe on think its the gear box part and the jubalei clip is sat hard in the recese could this be the cause?
Title: Re: inlet manifold and hoses
Post by: johnson6672 on 26 March 2010, 08:08
Love them calipers, how much did they cost if you don't mind me asking?
Title: Re: inlet manifold and hoses
Post by: bobreece on 26 March 2010, 18:52
Love them calipers, how much did they cost if you don't mind me asking?
got them for 150 from ebay including delivery just fitted them today need a few miles to bed in but all is good first time installing and bleeding brakes and only took me 4hrs would of been quicker but srew holing the disk on was rounded off so smashed it off with hammer lol
Title: Re: inlet manifold, hoses and porsche calipers
Post by: bobreece on 29 March 2010, 23:01
(http://i982.photobucket.com/albums/ae308/bobreece23/Foto-0033e.jpg)
(http://i982.photobucket.com/albums/ae308/bobreece23/Foto-0032.jpg)
(http://i982.photobucket.com/albums/ae308/bobreece23/Foto-00.jpg)
(http://i982.photobucket.com/albums/ae308/bobreece23/Foto-003.jpg)

calipers are on and they are now bedding in great due to go get racing blue fluid put in tommorrow and bled again to see if any air is still left.