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General => The garage => Topic started by: richy on 02 August 2004, 09:19

Title: mk4 exhuast - repair or replace?
Post by: richy on 02 August 2004, 09:19
Hi.  The exhaust on my mk4 is very rattly when I first turn on the engine on from cold, but once it gets warmed up it's nice and quiet.  It's been like this for a while, but it's starting not to quieten down so much when it wams up.

I expect that this is because there is a small hole/crack/gap which closes up when the exhaust heats up and expands.  

When I get a new one, I want a Milltek so I don't want to wait until it falls off/ is wrecked ( cos then I won't be able to drive it to AMD! ).  

If the gap is on a join, then is there a chance that it can be effectively repaired? -  I don't know much about the design of a Mk4 exhaust.  Even when I look under the car, I cant see where the problem is.  

i.e. is it worth me taking it to a local garage for a patch-up, or should I just head straight to AMD, don't pass go, and hand over my hard earned cash?  :P
Title: Re:mk4 exhuast - repair or replace?
Post by: topher on 02 August 2004, 09:48
Milltek  8)
Title: Re:mk4 exhuast - repair or replace?
Post by: Fielder5757 on 02 August 2004, 09:49
Straight to AMD, Dont past go, Dont collect a speeding fine, Just go have that new exhaust on that badboy  8)
Title: Re:mk4 exhuast - repair or replace?
Post by: richy on 02 August 2004, 09:58
hmm.  I was worried this would be the kind of "advice" I'd get  ;)
Title: Re:mk4 exhuast - repair or replace?
Post by: antgti on 02 August 2004, 11:55
I would check the system with the hep of a freind, put it up on axle stands and then start the engine, while you lay under the car, get your friend to cover the tailpipe which should force the exhaust gases through the crack and make it easier to find, Then use some exhaust putty or sealant to plug the hole, remember this is a short term fix and don't expect it to hold forever.

I personally would also (depepnding on where the crack is) just check all your engine mounts are ok and that there is not too much movememnt there, as in the past i have had a case where the engine mount is lose and in one case broken and this snaps the exhaust eventually as it the engine keeps moving it.

Also yes to the Milltek, i got mine on my Ibiza FR 20vT and it sounds the bollox, backfires and pops nicely on overun,
Title: Re:mk4 exhuast - repair or replace?
Post by: dubslug on 02 August 2004, 12:05
again try and fix it first, go to a local exhaust place and ask the to check it out normally free and normally free or next to nothing to fix it, then in time get the new exhaust
Title: Re:mk4 exhuast - repair or replace?
Post by: topher on 02 August 2004, 12:25
but just look at all the shiny milltek steel  ;D

(http://homepages.nildram.co.uk/~dv8r/golf/back.jpg)

(http://homepages.nildram.co.uk/~dv8r/golf/under.jpg)

(http://homepages.nildram.co.uk/~dv8r/golf/rear.jpg)

at the risk of being completely disliked by your wife richy, i will not stop persuading until she lets you put one of these on your motor  ;D
Title: Re:mk4 exhuast - repair or replace?
Post by: Len on 02 August 2004, 12:44
If its rattling then its probably a baffle inside one of the boxes which can only be fixed by replacement.

Therefore same advice as the majority - get the new system!
Title: Re:mk4 exhuast - repair or replace?
Post by: richy on 02 August 2004, 15:43
Tophuh,

who did the work for you, mate, and how much did it affect your insurance premium?

but just look at all the shiny milltek steel  ;D

at the risk of being completely disliked by your wife richy, i will not stop persuading until she lets you put one of these on your motor  ;D
Title: Re:mk4 exhuast - repair or replace?
Post by: topher on 02 August 2004, 15:53
Did the valance myself. Stealthracing fitted the 'zorst and a dump valve for ?50, but remember I had the downpipe and cat fitted too.
Chris.
Title: Re:mk4 exhuast - repair or replace?
Post by: richy on 02 August 2004, 16:11
would stealth have done the valance too?
Title: Re:mk4 exhuast - repair or replace?
Post by: topher on 02 August 2004, 18:42
I'm sure they would have, it's only a 20 minute job but i'd already got the V6 valance and got bored one saturday.
Title: Re:mk4 exhuast - repair or replace?
Post by: richy on 02 August 2004, 19:49
hmm. Its tempting.  

Anyone got any jacks/ axle stands who wants to come and help me check out my current 'zorst?
Title: Re:mk4 exhuast - repair or replace?
Post by: Fielder5757 on 03 August 2004, 00:39
Ive got some stands and a stock jack, And im local  8)
Title: Re: mk4 exhuast - repair or replace?
Post by: sooty on 31 December 2004, 00:27
HI JUST WANTED TO KNOW DID YOU RESOLVE THE EXHAUST BLOWING NOISE ON START UP, AS MY 1.8 20v IS MAKING SAME NOISE FROM COLD BUT GOES TO NORMAL SOON AS ENGINE WARMS UP A LITTLE. SOON AS REVS DROP ON WARM UP THE BLOWING NOISE STOPS, PUT A EXHAUST TO MANIFOLD GASKET ON AND IT SEEMED OK FOR A TIME BUT NOW AS BAD AS EVER
Title: Re: mk4 exhuast - repair or replace?
Post by: richy on 22 March 2005, 08:49
Jacked it up and had a look - didn't seem to be any obvious holes or anything loose, and it hasn't got any worse so I'm putting up with it until I can afford a Milltek / new car!  :grin: