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Model specific boards => Golf mk2 => Golf mk2 gallery => Topic started by: lewis1641 on 12 May 2010, 11:21

Title: 20vt mk2 sleeper project.written off :(
Post by: lewis1641 on 12 May 2010, 11:21
howdy.

trying to do this on a £500 budget, including the cost of the car
due to the death of my track day car and not having driven a gti for nearly 2 years i bought a cheapie off ebay a few weeks ago.

it is taxed and tested till the end of summer but its also a bit ropey (what can you expect for £200 though)

the story is... i bought it from a trainee aircraft technician who has too many cars. he had been using it daily. he bought it with the front end damage and while in his ownership it was broken into and theft was attempted. this damaged the wiring in the ignition and also the steering lock. 

i drove it home and sure enough, the steering does indeed try to lock all the time!

anyway, this is how it looked on collection (apologies for the pictures - better ones will follow)
(http://i41.tinypic.com/111jouw.jpg)

and this is what it looks like now, £600 later...

(http://i37.tinypic.com/2qjy4ix.jpg)


the plan...

make it roadworthy, make it look good, make it drive well. all on as small an outlay as possible
i am quite fortunate in that i have a good mate who has a well equipped garage and he is happy for my to tinker in the evenings. he is also on hand to offer advice and direction.

day 1.

suspension

stripped bottom arms and front and rear suspension off the track day car and fitted to the 5 door.

this includes... seam welded bottom arms, full set of polly bushes, eibach anti roll bar, lower strut brace, koni adjustable dampers with eibach 60mm springs. grooved discs were transferred over too.

day 2.

bit of body work.

 stripped bonnet, slam pannel and o/s/f/ wing off track car and put on 5 door. this involved the removal of the damaged front bumper. came off easily enough but was a nightmare to refit as it it so out of shape. as the bumper mounts are the front subframe mounts we chopped them off and just bolted the mounts back on. replacement small bumbers are on their way.
(http://i43.tinypic.com/5z1u7p.jpg)
day 3. 

steering and starting issues.

my mate lent me his apprentice for the evening so we could sort the starting and steering out.  we realised the steering lock was damaged so he decided the easiest thing to do is swap the columns over. steering wheels off, stalks off, columns out. we could then see 2 things. 1 the ignition wiring on the new car is a mess and 2 the steering lock is definately buggered.

we need both cars to be moveable so everything that comes off the donor car has to be replaced with the bad bits off the 5 door. this meant a good hour refitting the steering columns. (sadly i was helping out on a far easier job so left sean the apprentice to it. bless him)

so it now steers without locking up but the wiring needed sorting. we figured the best thing to do would be cut the plugs off the track car and rewire. i am terrible at anything involving solder so i left it to sean once more. he removed the home made immobiliser and did a sterling job of getting it going. it now starts on the key and also allt he mfa functions seem to work and the dash lights are back on. the cd player and horn work again.

by this time another mate appeared and he was desperate to see it on the porsche wheel so they were next.

the rear brake line and handbrake cables need relocating due to reduced clearances. this is easily sorted by a slight bend to the brake pipe and unclopping the cable and using the lower half of the clip only to resecure it. i then added a thick cable tie for piece of mind.  a bodge? probably but it works.
with the adapters fitted and torqued up the wheels then went on and we dropped the car back on the floor. it looks great but there isnt much clearance on the rear arches. i dont know yet whether to trim/roll the arches and bond the arch extensions on or to fit a pair of front wheels to the rear.  clearance on the fronts seems fine.

last job of the evening was a bit of decal removal. not a big fan of stickers, unlike the previous owner. i did leave one on though..
(http://i41.tinypic.com/15q2rkk.jpg)


final grainy picture.
(http://i44.tinypic.com/2vuwv84.jpg)

your thoughts, comments and criticisms are most welcome
Title: Re: 5 door mk2. wreck to riches on a budget
Post by: Wayne on 12 May 2010, 11:51
Looks good, nice to see it saved.
Title: Re: 5 door mk2. wreck to riches on a budget
Post by: SoundillusioN on 12 May 2010, 12:42
I remember seeing this when you fist got it... thought the front end was quite novel with those spots and hanging GTI badge.. do you intent to put it back to OEM?.. great work so far by the way.  :cool:
Title: Re: 5 door mk2. wreck to riches on a budget
Post by: lewis1641 on 12 May 2010, 12:55
I remember seeing this when you fist got it... thought the front end was quite novel with those spots and hanging GTI badge.. do you intent to put it back to OEM?.. great work so far by the way.  :cool:

cheers. yes, the plan is to keep the body and interior as original as i can. modify the chassis but keep the car looking like a tidy classic.

i hated the spots but thought the gti badge was kinda cool. i have been driving sh!tters for 10 years now so its time for something nice i think

the only deviation from stock i might do on the body is fit audi rs2 door mirrors and possibly porsche door handles, just to tie in the wheels a bit more.
Title: Re: 5 door mk2. wreck to riches on a budget
Post by: dom on 12 May 2010, 13:54
:afro: Good work so far dude! It'll be good to see it back it's former glory!
Title: Re: 5 door mk2. wreck to riches on a budget
Post by: SoundillusioN on 12 May 2010, 15:18
I remember seeing this when you fist got it... thought the front end was quite novel with those spots and hanging GTI badge.. do you intent to put it back to OEM?.. great work so far by the way.  :cool:

cheers. yes, the plan is to keep the body and interior as original as i can. modify the chassis but keep the car looking like a tidy classic.

i hated the spots but thought the gti badge was kinda cool. i have been driving sh!tters for 20 years now so its time for something nice i think

the only deviation from stock i might do on the body is fit audi s2 door mirrors and possibly porsche dooe handles, just to tie in the wheels a bit more.
If RAT was your thing it really did get off to good start but your plan is better.... yeah i think a couple of additions to make the wheels feel more at home is a good idea. It doesnt look desperately low but you've got a lot of tuck at the rear already, whats the suspension setup?
Title: Re: 5 door mk2. wreck to riches on a budget
Post by: lewis1641 on 12 May 2010, 15:26
it is the set up off my track car so was never meant to be overly low. i think it is a -60mm spring kit (eibach) and koni adjustable dampers.

thats the problem with bigger wheels on a mk2 - you get them tucking in the arches nicely but you also get the high sills.

when 15's are fitted it does reduce thegap between the floor and the sill.  i think i am going to paint the sills too to visually lower it a bot too.
Title: Re: 5 door mk2. wreck to riches on a budget
Post by: SoundillusioN on 12 May 2010, 15:49
it is the set up off my track car so was never meant to be overly low. i think it is a -60mm spring kit (eibach) and koni adjustable dampers.

thats the problem with bigger wheels on a mk2 - you get them tucking in the arches nicely but you also get the high sills.

when 15's are fitted it does reduce thegap between the floor and the sill.  i think i am going to paint the sills too to visually lower it a bot too.
Ah right, i have the same prob with my car, with the kit ive got on it 15s make it hard to slam the car.  I intend to get coilies for it to see how far i can go... i will probably end up with very wide 14s one day.  You could always see if you can source some simple side skirts?? 
(http://www.m-99.co.uk/Car_Bodykits/Volkswagen_Golf_MK2/golf2_side_skirts.jpg)
Title: Re: 5 door mk2. wreck to riches on a budget
Post by: lewis1641 on 12 May 2010, 16:01
true. trying to avoud that really but we'll see. i think painting the sills will make a difference.
Title: Re: 5 door mk2. wreck to riches on a budget
Post by: SoundillusioN on 12 May 2010, 16:23
true. trying to avoud that really but we'll see. i think painting the sills will make a difference.
yeah i know you want to keep it looking clean and simple, that pic was a bad example but theough there might be some plain and simple ones somewhere that might help.... are the sills black at the mo.... not covering up any nasties i hope. yeah colour matching them will help.  :smiley:
Title: Re: 5 door mk2. wreck to riches on a budget
Post by: lewis1641 on 12 May 2010, 16:31
they have the standard black vynl covering and you are right, there is a little bit of nastiness in there. it'll be sorted though
Title: Re: 5 door mk2. wreck to riches on a budget
Post by: SoundillusioN on 12 May 2010, 20:47
Oh well, nowt too bad i hope... just took my skirts off and posting my findings!
Title: Re: 5 door mk2. wreck to riches on a budget
Post by: lewis1641 on 13 May 2010, 13:46
not bad. 2 spots about the size of a 50p.
Title: Re: 5 door mk2. wreck to riches on a budget
Post by: lewis1641 on 14 May 2010, 12:46
not bad. 2 spots about the size of a 50p.

day 4
 :grin: ground back the 50p sized holes and they are more like £50 notes now! never mind, we have the technology.

didnt get a lot done tonight as i had to sort the wife's car out. back box dropped off on the way to the workshop (7pm) so had to bodge a replacement. the old one was well and truly seizxed in place so it was a bit of a pain. also spotted driveshaft bolts coming lose so possibly a blessing in disguise...

anyway onto the golf.

i had discussed the wheel/arch interferrance issues with my mechanic friend. we talked about rolling the arches out and running the car without the arch trims or side trims. i do like this idea but the whole point of this excercise was to create a stock looking car and let the wheels do the shouting. with budgets firmly on our minds we decided that trimming the return lisp off the arches then bonding the trims on was the best option.   hope i dont get shot down for that  :embarassed:

so arch trims off and straight away this seems to be a pretty good plan. tin worm has taken its toll on the return lips so they would need to come off anyway. felt a lot better about it after seeing that.
(http://i40.tinypic.com/2aij39w.jpg)
(http://i41.tinypic.com/2evd8j9.jpg)

after the metal was trimmed back we gave it a quick squirt of paint to protect the bare metal. we are going to seal it all up properly shortly.

while the car was in the air i removed the rear bumper mainly to make sure the bolts had not seized. thankfully they came out relatively easily.

after refitting the wheels we dropped the fcar back down. filled the boot with wheels and i sat on the edge of the boot. this resulted in no rubbing.  (previously with 50kg in the boot the arch was hitting the tyre to such an extent it felt like the handbrake was sticking)

(http://i44.tinypic.com/au7go9.jpg)

Title: Re: 5 door mk2. wreck to riches on a budget
Post by: SoundillusioN on 14 May 2010, 12:58
nice one, dont think you'll be shot down for anything, you've been working on keeping the look but making it work with the wheels.  you should get credit. Anyway you had to get rid of the rot so its all good!  :cool:
Title: Re: 5 door mk2. wreck to riches on a budget
Post by: lewis1641 on 14 May 2010, 17:12
its lighter now too  :laugh:
Title: Re: 5 door mk2. wreck to riches on a budget
Post by: lewis1641 on 14 May 2010, 20:52
Didn't have a lot of time tonight so tried a simple, clean job. Passenger front window winder is really struggling, in fact its doing sod all.

Stripped the  door card off (2 screws each side of the card, 2 screws in the door handle, 1 screw in the winder handle, slide forward the surround of the release handle, screw off the door pin. Card then lifts upwards  and off.)

 Pulled the membrane off to get to the mechanism. Came out easily enough to reveal that the wire is jammed and only attached at one end.

Had a look at the regulator in the 3 door and it looks like it will fit with not much hassle. Stripped it out, offered it up and... Its close but not worth the effort.

The search is now on for a replacement.

Spent the rest of my time  taking dull pictures of 3 door bits for ebay.

Not much of an update but i'm liking the opportunity to be able to record my progress.
Title: Re: 5 door mk2 8v project
Post by: lewis1641 on 19 May 2010, 12:29
day 6.

ball ache of an evening tonight.  panel alignment.

started with the o/s/r door which was sitting too far in. adjusted the latch and got the bottom of the door bang on but the top was proud. gently massages that into place. then moven on to the front door. this was a complete pain and took ages. i have got it better than it was but its not perfect. there is a bit of play in the hinge pins. the only way to get it right at the minute is to lift the latch but that then makes it difficult to open. plus it will probably increase the rate of wear.

front wing next which was akward too as the bonnet has been replaced so i had run out of datum points.

adjusted the bonnet/scuttle gap and got the bonnet height set. this then gave me something to work to for the wing. n/s/f gap is now huge though which is a bit of a worry. got the o/s sorted and ran out of time.

chopped the front arches back too so we now have clearance all round. next job is to trim the arch trims and the tops. my mate says to leave them and let the tyres do the trimming but i'm going to give it a fresh mot before it goes back on the road so i'd rather it was "right".

latest pic with improved panel gaps.
(http://i50.tinypic.com/14wq7o8.jpg)
(http://i47.tinypic.com/10wk1ty.jpg)
couldnt resist fitting the grill either...
(http://i50.tinypic.com/15qopjp.jpg)
no more updates for a few days as i need to get the wife's saxo running...
Title: Re: 5 door mk2 8v project
Post by: lewis1641 on 19 May 2010, 12:36
box of golf shaped bits have just arrived so i can replace the gaffer tape with glass and the screwdriver shaped wedge with a winder mechanism tonight!
Title: Re: 5 door mk2 8v project
Post by: lewis1641 on 20 May 2010, 23:53
Well the saxo is up and running tonight so managed a quick few minutes on the golf. It's covered in dust which people have been writing in so i gave it a clean to prevent potential scratching. I realise my wife is filthy, don't need the rest of the world to know!

Tried to replace the rear quarter glass. I've done it on a 6n polo before and it was a doddle. Not so on the golf! Really struggling to simply get the rubber on the glass. Gave up after about 40 mins and taken it home to warm it up in the bath.

Next i decided to install the replacement window winder mechanism. Thankfully i bought the correct one and it fitted straight in with on hassle. One less job to do.  Whilst i was in there i noticed there's not a lot of sound deadening in there so i think i'm going to line all the doors at some point soon.

Also spotted a strange plastic tube going to the door lock. CENTRAL LOCKING! awesome! Never had a car with central locking before! Gave it a suck and it locked the rear doors. I'll investigate to see if the tube has popped off the driver's door.

Told you i didn't do much!     
Title: Re: 5 door mk2 8v project
Post by: lewis1641 on 21 May 2010, 13:00
well well. i really should listen to those with greater knowledge.

ran some hot water and dropped the rear quarter seal in there with a bit of washing up liquid for added lubrication.

left it to warm up for a minute or so and it easily stretched onto the glass. bingo.

feel pretty crappy today so did very little again. fitted the rear quarter glass. very simple when you know how but took a bit of figuring out. anyway, its in now and the car looks a little bit less sorry for itself.

sunny friday picture

(http://i49.tinypic.com/j59rbs.jpg)

nothing really left to do now untill the body man is back off his holiday.

engine is going to get swapped at some point but not sure when. really dont fancy that tonight!
Title: Re: project £500
Post by: T_J_G on 21 May 2010, 18:13
Those wheels suit the colour and car really well!

Good work!
Title: Re: project £500
Post by: kells on 21 May 2010, 18:18
yeah im loving them rims too,  :cool:
Title: Re: project £500
Post by: cняis on 21 May 2010, 19:16
great stuff!

my doors need adjusting as the gap between the n/s/f and n/s/r doors is wider at the top than bottom. did you adjust the position of the latch or the striker pin?
Title: Re: project £500
Post by: lewis1641 on 21 May 2010, 22:42
Cheers for the comments chaps. My idea is a geeky colour and number of doors and trick wheels.

As for the alignment it was a bit of both. Rear door needed the striker plate adjusting. If i did that on the front then it would have forced the door into an awkward position and make it difficult to open and close the door if  you get me. For that door i put a jack under the corner of the door to take the weight. Loosened off the 2 bolts that hold the door to the body and very gently used the jack to raise the door. Tighten the bolts, check gap. Repeat. Then adjust striker plate if there's any in it.

Takes ages but gives a lovely warm glowy feeling when you've made an improvement.
Title: Re: project £500
Post by: cняis on 22 May 2010, 00:27
thanks for the info, will give it a go in the week!
Title: Re: project £500
Post by: lewis1641 on 22 May 2010, 10:13
good luck. just try and avoid the temptation to "make it have it" using the latch position.

and be really patient!
Title: Re: project £500
Post by: lewis1641 on 01 June 2010, 23:28
 :undecided:

Well, i'm about to go over budget! The paint guy has had a look at the car and i now realise there's no point in trying to patch things up, we are going for a full respray. Its going to his unit next week. Hope this is the right decision   
Title: Re: project £500
Post by: Sam on 01 June 2010, 23:31
how much?
Title: Re: project £500
Post by: dTEA on 03 June 2010, 17:21
Liking it so far fella...apart from the steering and loom is the interior tidy or have you got plans forthat as well?
Title: Re: project £500
Post by: lewis1641 on 04 June 2010, 10:32
cheers dude.

interior is pretty good apart from the usual scuffs on the driver's seat. i am keeping a keen eye on ebay for a replacement but my mate has recommended a local trimmer who should be able to repair it.

whatever i do i am trying to keep it pretty stock. the only deviation from standard would be if an affordable good leather interior turns up (best not hold my breath!)
Title: Re: project £500
Post by: dTEA on 04 June 2010, 17:41
There was a half leather mk3 one kicking around recently that would go on modified runners. Think it was on pistonheads or here
Title: Re: project £500
Post by: lewis1641 on 05 June 2010, 00:19
I'll keep a look out, thanks.

I insured the old girl for the weekend today. Just shy of 40 quid for 3 days cover. Felt great being behind the wheel of a gti once more.

Drove it to another body man who seemed a little more willing to do the work and that has reflected in the price as well. Everything bar the roof for 450 which includes some dent removal.

Unfortunately the car isn't quite legal and i panicked myself every time i saw a copper so i need to get the  front indicators and headlights working if i'm going to drive it to skeg tomorrow evening.

Tracking is way way off too.

On a positive note the small amount of welding it needs is getting done on monday and the wheels didn't rub at all.   
Title: Re: project £500
Post by: lewis1641 on 09 June 2010, 15:05
well tracking cant be done as there is no more adjustment left apparently. need new rack ends.

welding has been done though and a lovely job he has made of it too.

just patiently waiting for paint now...
Title: Re: project £500
Post by: loki86 on 10 June 2010, 10:40
looking great man hope this continues to work out for ya :wink:
Title: Re: project £500
Post by: lewis1641 on 10 June 2010, 16:29
thanks. struggling to find decent bumpers at the minute. bought 2 sets so far and none have turned up
Title: Re: project £500 (gone for paint)
Post by: lewis1641 on 23 June 2010, 14:40
took the car to the bodyshop last night. gone from being really excited to now being really nervous. the quote is a low one but i have seen the guys work and it looks good to me. he repaired my mates range rover and rs4 and you wouldnt tell.

had a minor disaster the day before it went down. decided to have a dig around the front wing only to discover it was ram full of filler. fortunately i had a spare to hand so swapped them over.

managed to locate a decent front bumper but stuck for a rear so will run the original one till one turns up. it is ok, just a little bent...
Title: Re: project £500 (painted!!!)
Post by: lewis1641 on 09 July 2010, 17:29
painter has just called. car is ready.

 :laugh:

cant get it till sunday though.

its going to be a very long weekend
Title: Re: project £500 (painted!!!)
Post by: Andy-H on 09 July 2010, 17:38
I know the feeling Mate  :sad:. I had the same problem when I had me wheels done  :rolleyes: :laugh:

The days go sooooooooooooooooooooooooooooo slow  :grin:
Title: Re: project £500 (painted!!!)
Post by: lewis1641 on 09 July 2010, 17:46
i am doing everything i can to get it tonight.

luckily though i am at work tomorrow. i guess it would be worse if the car was on my drive and i was at work!

just desperate to see how good or bad it looks
Title: Re: project £500 (painted!!!)
Post by: lewis1641 on 12 July 2010, 10:39
after an agonisingly long weekend i went to collect the car on sunday evening.

i drove there with a mix of nerves and excitement, totally unsure of what to expect.

pulled up and there it is. i think it looks awesome. far far better than i had imagined.

not show quality but good enough for a show car park. without doubt the best paint i've ever had ona daily anyway!

he also did more work than i expected and didnt charge any extra. all told, i'm really happy.

got it home and suddenly became very protective of it. we have quite a narrow drive and my mrs aint exactly careful so i got the hedge clippers out and hacked a foot out of the hedge!

problems are now rearing their heads though. firstly i didnt realise that the clip on the rear bumper mount is broken so the side of the bumper kicks out and looks rough.

secondly we cant get the arches to stick on. going to gave to use something a bit more industrial.

SO NEXT JOBS...

rack ends on the steering rack need replacing.

while the door cards are off i want to get the central locking working and stick some more sound deadening on the doors

trim needs attaching

bumpers and front indicators to fit

seals and anything black need to be made black

heater matrix is on its way out

may as well get a fresh mot too

possibly going to swap the exhaust for a magnex that i have

clean, polish and drive

phone is playing up so i cant upload a picture  :rolleyes:
Title: Re: project £500 (painted - pic pg 5)
Post by: lewis1641 on 12 July 2010, 10:51
(http://i31.tinypic.com/w7hhdi.jpg)
Title: Re: project £500 (painted - pic pg 5)
Post by: Rhyso on 12 July 2010, 11:15
Just read through this

Good work so far :afro:
Title: Re: project £500 (painted - pic pg 5)
Post by: SoundillusioN on 12 July 2010, 11:44
wow!... looks fresh!... wre you not tempted to change colour?
Title: Re: project £500 (painted - pic pg 5)
Post by: lewis1641 on 12 July 2010, 12:32
thanks guys. never tempted to change colour. the whole ethos of this project was to keep it as stock as possible and let the wheels and the stance do the talking.  i think the jade green is a bit of a grandad colour and that works well with it being a 5 door. (stance needs work though - the 17's have really jacket the car up. will get a better idea of how it looks when the arch trims are back on but i am thinking of smaller wheels already)

colour change would also mean a total stripdown to a bare shell and a very expensive paint job. at least with this i can clean and tidy engine bay and door shuts etc.

i think standard colour is always the best choice.
Title: Re: project £500 (painted - pic pg 5)
Post by: bobbarley on 12 July 2010, 12:34
I really like the colour mate.  The subtle GTI bits here and there will set it off nicely :afro:
Title: Re: project £500 (painted - pic pg 5)
Post by: lewis1641 on 12 July 2010, 12:50
I really like the colour mate.  The subtle GTI bits here and there will set it off nicely :afro:

thats what i am hoping 

bit worried it will look a mess but i guess it will be a set of wheels and sill vynl away from rock stock on the body  :huh:
Title: Re: project £500 (painted - pic pg 5)
Post by: Dan34 on 12 July 2010, 13:17
Looks awesome  :cool:

I really like jade green, but im biased  :grin:
Title: Re: project £500 (painted - pic pg 5)
Post by: Andy-H on 12 July 2010, 20:31
Looks great :afro:

I really like the colour, nice and fitting for the age of the car  :smiley:
Title: Re: project £500 (painted - pic pg 5)
Post by: fecked_tt on 12 July 2010, 20:36
sweet colour. like the wheels but not on a mk2 golf  :sad:

as you said you want to go smaller for sure.
Title: Re: project £500 (painted - pic pg 5)
Post by: lewis1641 on 13 July 2010, 12:57
thanks for the comments guys.

the wheels will definately be staying for a couple of months. might paint them anthracite and polish the outer lips though
Title: Re: project £500 (painted - pic pg 5)
Post by: lewis1641 on 15 July 2010, 11:11
back in the workshop last night. fitted the rear bumper although you can still see where it has had an impact so it is a temporary measure.

bonded the o/s/r arch trim on. that was a right pain to do and a really messy job. really not looking forward to the other three now.

On a more critical note we replaced the steering rack. we were just going to do the rack ends but you cant get to them withoud removing the bottom arms so we decided to swap the whole thing, especially when we checked and found the replacement one is a VW one.

anyway, old rack came out relatively easily but the new one was a right old pain in the ass. pleased i wasnt doing it on my drive.

My mechanic mate is fitting new track rod ends todaythen taking it for wheel alignment for me.

So by the end of today it will actually drive in a straight line with both wheels pointing in the same direction. As it is the n/s/f tyre is screaming all the time. when the steering wheel is centered one wheel is straight ahead, the other is noticeably on the piss.

Starting to realise you get what you pay for with paintwork. I noticed 7 inperfections in just 1 panel! i have stopped looking now.  At the end of the day i wanted to turn a £200 wrecker into a "tidy" car and i think i am on the way to doing that. All in the car owes me way less than £800 and from a metre away the paint is smooth and shiney. if i wanted perfection then i would have paid £2000 and then been scared to drive the car anywhere!

hopefully tomorrow night i will have pictures of the car in full trim and dare i say it, finished (for now  :laugh:)
Title: Re: project £500 (painted - pic pg 5)
Post by: dom on 15 July 2010, 17:09
Looking forward to seeing the pics mate  :smiley:
Title: Re: project £500 (painted - pic pg 5)
Post by: Dmonday on 15 July 2010, 21:15
I love the colour dude!

Dan
Title: Re: project £500 (painted - pic pg 5)
Post by: cняis on 15 July 2010, 22:19
At the end of the day i wanted to turn a £200 wrecker into a "tidy" car and i think i am on the way to doing that. All in the car owes me way less than £800 and from a metre away the paint is smooth and shiney. if i wanted perfection then i would have paid £2000 and then been scared to drive the car anywhere!


Thats the spirit! :afro:
Title: Re: project £500 (painted - pic pg 5)
Post by: lewis1641 on 16 July 2010, 11:56
Thankls guys, really appreciate your support. Expected a bit of a put down to be honest but it feels good to have resurected something that is being appreciated. hope that doesnt sound too soppy!

bit of a hold up yesterday as my car couldnt be collected from its wheel alignment on time so i have not had chance to sort the front bumper or arches. really frustrating.

also discovered the all singing, all dancing four wheel alignment is actually 2 wheel alignment as there's no adjustment on the rear (d'oh) and they charge extra to set the camber "its a really big job"
Title: Re: project £500 (painted - pic pg 5)
Post by: lewis1641 on 11 August 2010, 16:07
body done now. just need to reallign wings but i'm waiting for my mate to help. also need to sort another grill as this ebay "minter" has most of its clips missing.

(http://i38.tinypic.com/10miltx.jpg)

(http://i33.tinypic.com/206o1o1.jpg)

(http://i37.tinypic.com/2qjy4ix.jpg)
Title: Re: project £500 (body finished pg6)
Post by: Horney on 11 August 2010, 16:10
That looks proper nice.

Nick
Title: Re: project £500 (body finished pg6)
Post by: SoundillusioN on 11 August 2010, 16:19
I prefered it when you first got it with all that shizzle hanging off the front!............




...............not really, cracking work, looks mint.. you still considering getting some kind of subtle skirts for it?
Title: Re: project £500 (body finished pg6)
Post by: Jimp on 11 August 2010, 16:45
Nice  :cool:
Title: Re: project £500 (body finished pg6)
Post by: gjroe78 on 11 August 2010, 16:52
Good job mate, well done  :cool:
Title: Re: project £500 (body finished pg6)
Post by: Mr Blue on 11 August 2010, 17:42
Thats smart mate!
Title: Re: project £500 (body finished pg6)
Post by: cняis on 11 August 2010, 19:04
looks great :afro:

love that colour, i had one in jade green once and it never saw the road  :cry:

how about getting the vinyl covers for the sills? and not to pick it apart but are the bumpers sat level?
Title: Re: project £500 (body finished pg6)
Post by: lewis1641 on 11 August 2010, 21:41
thanks for the comments gys.

chris, i figured that the wheels have lifted the car a bit despite being lowered and if the sills were body coloured it would visually lower it. do you think it looks unfinished without them?

as for the bumpers, yeah they need work. the mrs drove into the back of it and bent the rear one. the front i'm not sure what the problem is but i'm going to have a bash at realigning it.

need to sort the panel gap on the front wings too. 
Title: Re: project £500 (body finished pg6)
Post by: SoundillusioN on 11 August 2010, 22:16
thanks for the comments gys.

chris, i figured that the wheels have lifted the car a bit despite being lowered and if the sills were body coloured it would visually lower it. do you think it looks unfinished without them?

as for the bumpers, yeah they need work. the mrs drove into the back of it and bent the rear one. the front i'm not sure what the problem is but i'm going to have a bash at realigning it.

need to sort the panel gap on the front wings too. 

thats why i mentioned about some kind of subtle skirt... i'm sure you/we mentioned it early on in this thread.
Title: Re: project £500 (body finished pg6)
Post by: lewis1641 on 12 August 2010, 00:31
thanks for the comments gys.

chris, i figured that the wheels have lifted the car a bit despite being lowered and if the sills were body coloured it would visually lower it. do you think it looks unfinished without them?

as for the bumpers, yeah they need work. the mrs drove into the back of it and bent the rear one. the front i'm not sure what the problem is but i'm going to have a bash at realigning it.

need to sort the panel gap on the front wings too. 

thats why i mentioned about some kind of subtle skirt... i'm sure you/we mentioned it early on in this thread.
Yeah mate. I looked into it but didn't see anything that looked like it would work on the car and that would suit my tastes too. I'm not a fan of additional bodywork to be honest.

I've got a set of rx2 split rims and some spacers (think the wheels are et47) so i might give them a go at the weekend.
Title: Re: project £500 (body finished pg6)
Post by: SoundillusioN on 12 August 2010, 00:34
yeah that might work, like your wheels though...............

not even something subtle like:

(http://www.octane.ie/images/originals/14111.jpg)
Title: Re: project £500 (body finished pg6)
Post by: loki86 on 12 August 2010, 01:50
this is the sh!t  :wink:  :cool: :cool:
Title: Re: project £500 (body finished pg6)
Post by: lewis1641 on 12 August 2010, 08:58
Thanks loki.

Sound illusion. I think those skirts suit that car but really don't think they would look good on a small bumper car.
I see where you are coming from though.
Title: Re: project £500 (body finished pg6)
Post by: SoundillusioN on 12 August 2010, 09:33
Thanks loki.

Sound illusion. I think those skirts suit that car but really don't think they would look good on a small bumper car.
I see where you are coming from though.
I dont know, my kits the old skool chuncky BBS jobbie and i'm on small bumpers?
Title: Re: project £500 (painted - pic pg 5)
Post by: cняis on 12 August 2010, 13:45

(http://i37.tinypic.com/2qjy4ix.jpg)

someone needs to photoshop this with black sills  :tongue:
Title: Re: project £500 (painted - pic pg 5)
Post by: lewis1641 on 12 August 2010, 14:51

(http://i37.tinypic.com/2qjy4ix.jpg)

someone needs to photoshop this with black sills  :tongue:

best i can do...

(http://i33.tinypic.com/wlers9.jpg)

 :undecided: :undecided:
Title: Re: project £500 (painted - pic pg 5)
Post by: SoundillusioN on 12 August 2010, 15:30

(http://i37.tinypic.com/2qjy4ix.jpg)

someone needs to photoshop this with black sills  :tongue:

best i can do...

(http://i33.tinypic.com/wlers9.jpg)

 :undecided: :undecided:
go a bit lower than tha bottom of the car??
Title: Re: project £500 (body finished pg6)
Post by: lewis1641 on 12 August 2010, 16:22
gonna see what it looks like on 15's tonight.

i'll report back later!

anyone want to swap for some fuchs?
Title: Re: project £500 (painted - pic pg 5)
Post by: dom on 12 August 2010, 16:24

(http://i37.tinypic.com/2qjy4ix.jpg)

someone needs to photoshop this with black sills  :tongue:

My photoshop skills aren't great but here's what I came up with:

(http://i790.photobucket.com/albums/yy183/codling1234/Untitled-1-1.jpg)
Title: Re: project £500 (body finished pg6)
Post by: SoundillusioN on 12 August 2010, 16:41
now thats what i'm talking about
Title: Re: project £500 (body finished pg6)
Post by: cняis on 12 August 2010, 18:19
gonna see what it looks like on 15's tonight.

i'll report back later!

anyone want to swap for some fuchs?

i've got some 15" deep dish mims with polished lips??
Title: Re: project £500 (body finished pg6)
Post by: cняis on 12 August 2010, 18:23
omg just google image searched 'fuchs wheels' and came up with this:  :drool: :drool: :drool:

(http://www.blogcdn.com/www.autoblog.com/media/2009/09/singer_630.jpg)

Title: Re: project £500 (body finished pg6)
Post by: SoundillusioN on 12 August 2010, 19:58
omg just google image searched 'fuchs wheels' and came up with this:  :drool: :drool: :drool:

(http://www.blogcdn.com/www.autoblog.com/media/2009/09/singer_630.jpg)


:drool: :drool: :drool: :drool:   orange just follows you everywhere!  :laugh:
Title: Re: project £500 (body finished pg6)
Post by: lewis1641 on 13 August 2010, 00:36
Fuchs are awesome aren't they. More popular with the air cooled brigade.

How much would you want for the mins? What width and offset are they please? Are they the ones on the car in your sig? 
Title: Re: project £500 (body finished pg6)
Post by: cняis on 13 August 2010, 13:44
Fuchs are awesome aren't they. More popular with the air cooled brigade.

How much would you want for the mins? What width and offset are they please? Are they the ones on the car in your sig? 

yep the ones in my sig pic, more pics in my dubrides thread. i believe offset is et35 and width is 7J, hence i put spacers on the rear. they look nice with a polish:

(http://i176.photobucket.com/albums/w167/crevice1984/Photo0116.jpg)

missing one centre cap tho  :sad:

i dont know what theyre worth, i think MIMs usually attract scene tax tho... im always open to offers.

Title: Re: project £500 (body finished pg6)
Post by: Mr Blue on 13 August 2010, 13:50
Fuche wheels are sexy but may find them too wide when you bolt them up with an adaptor (if you go silly wide) :sad:

http://cgi.ebay.co.uk/Porsche-Fuch-Wheels-/160466553364?pt=UK_CarsParts_Vehicles_CarParts_SM
Title: Re: project £500 (body finished pg6)
Post by: lewis1641 on 13 August 2010, 15:22
i'll need to do some research on the fuchs. i assume all the wide ones will be off the turbo models which usually have silly low offsets. to get a 9 inch wheel inside the arch with the adapters on i'll need at least 45mm offset.

i am fairly sure narrow fuchs wont be a problem but they fetch good money with the beetle boys.

chris, love the mims but i'd rather a set with all the centres - i'd give up looking knowing me!
Title: Re: project £500 (body finished pg6)
Post by: cняis on 13 August 2010, 17:59


chris, love the mims but i'd rather a set with all the centres - i'd give up looking knowing me!

no probs mate, i've already given up  :grin: i might have to get something machined up
Title: Re: project £500 (body finished pg6)
Post by: lewis1641 on 14 August 2010, 00:00


chris, love the mims but i'd rather a set with all the centres - i'd give up looking knowing me!

no probs mate, i've already given up  :grin: i might have to get something machined up

There's a lot of work in making one of them. Might be easier to make 4 flat centres. Would be very cool to have one machined though.
Title: Re: project £500 (body finished pg6)
Post by: cняis on 14 August 2010, 13:58


chris, love the mims but i'd rather a set with all the centres - i'd give up looking knowing me!

no probs mate, i've already given up  :grin: i might have to get something machined up

There's a lot of work in making one of them. Might be easier to make 4 flat centres. Would be very cool to have one machined though.

i'd be happy with flat centres...

anyway how about SLOT MAGS? they'd look awesome on your car!
Title: Re: project £500 (body finished pg6)
Post by: lewis1641 on 15 August 2010, 14:32
Nay nay and  thrice nay
Title: Re: project £500 (body finished pg6)
Post by: lewis1641 on 04 September 2010, 21:12
Quick update. Not a lot has happened recently, it's not even on the road yet.

Hopefully that will all change next week. It's off for mot on monday and i've got cash to tax and insure it so hopefully i'll catch a lovely indian summer in my gti!

... Just in time for it to come off the road for an engine swap. Not looking forward to that. Going from k jet to digifant. Is it a simple job?
Title: Re: project £500 (body finished pg6)
Post by: lewis1641 on 07 September 2010, 13:52
It failed. Bugger.

Low effort on handbrake, small patch required to floor, couple of brake pipes and hoses, rear tyres not mounted correctly.

Going to sort it tonight all being well. Wheel wise i'll put my bbs rx's on for now while i source some narrower wheels for the rear.
Title: Re: project £500 (body finished pg6)
Post by: SoundillusioN on 07 September 2010, 21:49
It failed. Bugger.

Low effort on handbrake, small patch required to floor, couple of brake pipes and hoses, rear tyres not mounted correctly.

Going to sort it tonight all being well. Wheel wise i'll put my bbs rx's on for now while i source some narrower wheels for the rear.
Booo, unlucky mate... at least its not a big list.... good luck with sorting it out.
Title: Re: project £500 (body finished pg6)
Post by: cняis on 07 September 2010, 22:04
It failed. Bugger.

Low effort on handbrake, small patch required to floor, couple of brake pipes and hoses, rear tyres not mounted correctly.

Going to sort it tonight all being well. Wheel wise i'll put my bbs rx's on for now while i source some narrower wheels for the rear.
Booo, unlucky mate... at least its not a big list.... good luck with sorting it out.

cheap fixes mate, chin up! :afro:
Title: Re: project £500 (body finished pg6)
Post by: lewis1641 on 08 September 2010, 14:48
the list was a little bigger than that!

cleared blockages and adjusted washer jets (easy but took ages and got soaked), checked and swapped a few bulbs,passenger seat and carpet out ready for welding, and swapped the wheels over.

its off for retest tomorrow. hope the handbrake goes through because it isnt a lot better than it was...

the car now looks really wierd sat on the bbs wheels. they are off a 6n polo gti so are a high offset so they sit right into the arches. they look totally lost. if they arer staying i'll be getting some 20mm spacers on there!

i am half tempted to run the porsche wheels as they are untill i get pulled for them (stretched tyres being a grey area) but i am getting a bit old for that so i'll probably try and find another pair of fronts. its a pity they dont seem to make them in et53 and 8 inch wide. c'est la vie
Title: Re: project £500 (body finished pg6)
Post by: lewis1641 on 18 September 2010, 20:01
Well it's passed the mot.

Now i can start on the bits i've been meaning to do for ages.

Immediate jobs-

Clean up calipers, paint them up and reassemble with plenty of copper grease

Clean the engine bay. It's an embarassing mess.

Sound deaden the doors, new plastic sheets then finally get the door panels back on.

Get the driver's side seat bolsters repaired and reupholstered. But that'll be a longer term job.

Exhaust needs 1 new clamp

Bumpers need straightening up.

Steering wheel and stalks need squaring up

Heater matrix needs replacing i think. My mechanic mate's apprentice has offered to do that for 20 quid so i'm going to spare myself the frustration of cocking it up

Front wings are coming off again. I bent them taking them off the donor car and they don't fit very well now. When i fitted them i didn't really care or notice as we were rushing about but it's playing on my mind now.

Also need new wheels i think. Can't deal with the offset on the rx2's and as nice as they are they are a bit too subtle.     

So still plenty to keep me occupied for a while.
Title: Re: project £500 (body finished pg6)
Post by: SoundillusioN on 19 September 2010, 12:11
Glad you got her through the MOT, thats great!... worst bit of the way for sure... the rest might not feel so stressful.  keep up the good work.
Title: Re: project £500 (body finished pg6)
Post by: lewis1641 on 22 September 2010, 13:30
cheers man. interior is almost back together. i say almost as i have lost half of the fixings for the door handles and the rubber strip on the 0/s/r doof  :angry:
Title: Re: project £500 (body finished pg6)
Post by: SoundillusioN on 22 September 2010, 14:29
cheers man. interior is almost back together. i say almost as i have lost half of the fixings for the door handles and the rubber strip on the 0/s/r doof  :angry:
Oh god youve got me thinking now!..... i bet i come a cropper too.. i started off really carefully but it soon piles up!
Title: Re: project £500 (body finished pg6)
Post by: Dec on 22 September 2010, 14:33
Cars looking ace!

Sorry to hi-jack, did the car fail the MOT because of stretched tyres? :undecided:
Title: Re: project £500 (body finished pg6)
Post by: lewis1641 on 22 September 2010, 16:38
Cars looking ace!

Sorry to hi-jack, did the car fail the MOT because of stretched tyres? :undecided:

dont consider that a jikack dude.

the tyres were one of the fail points. i could have argued the point but it was far easier to stick some mk2 wheels and tyres on.

on the fail sheet it gave the reason as "tyres incorrectly mounted" and "tyre interferring with bodywork"

the tyre wasnt catching the body, it was the rim itself!

as for being mounted incorrectly, the bead is sitting in the right place and as the  tyre fitter says, if it isn't mounted properly then it wouldnt hold air or suipport the weight of the car.

anyway the issue is that particular tester failed it. it has made me a lottle nervous about running it as it is though...
Title: Re: project £500 (body finished pg6)
Post by: lewis1641 on 22 September 2010, 16:48
cheers man. interior is almost back together. i say almost as i have lost half of the fixings for the door handles and the rubber strip on the 0/s/r doof  :angry:
Oh god youve got me thinking now!..... i bet i come a cropper too.. i started off really carefully but it soon piles up!

i thought i was careful! got most of them and i have my suspicions that the rubber strip has been liberated for someone else's car...

but i cant go around accusing people of stuff.
Title: Re: project £500 (body finished pg6)
Post by: Sam on 22 September 2010, 17:03
I blame your mate who has a vw garage...
Title: Re: project £500 (body finished pg6)
Post by: SoundillusioN on 22 September 2010, 21:42
cheers man. interior is almost back together. i say almost as i have lost half of the fixings for the door handles and the rubber strip on the 0/s/r doof  :angry:
Oh god youve got me thinking now!..... i bet i come a cropper too.. i started off really carefully but it soon piles up!

i thought i was careful! got most of them and i have my suspicions that the rubber strip has been liberated for someone else's car...

but i cant go around accusing people of stuff.
while mine was away all those years, parts went vanishing!  :angry: doo lock pin, headlight bulb retaining clip, side trim, pillar trim.  I cant say owt either!
Title: Re: project £500 (body finished pg6)
Post by: cняis on 22 September 2010, 21:58
mine was put back together after respray with lots of trim bits missing  :angry:
Title: Re: project £500 (body finished pg6)
Post by: Dec on 22 September 2010, 22:31
Cars looking ace!

Sorry to hi-jack, did the car fail the MOT because of stretched tyres? :undecided:

dont consider that a jikack dude.

the tyres were one of the fail points. i could have argued the point but it was far easier to stick some mk2 wheels and tyres on.

on the fail sheet it gave the reason as "tyres incorrectly mounted" and "tyre interferring with bodywork"

the tyre wasnt catching the body, it was the rim itself!

as for being mounted incorrectly, the bead is sitting in the right place and as the  tyre fitter says, if it isn't mounted properly then it wouldnt hold air or suipport the weight of the car.

anyway the issue is that particular tester failed it. it has made me a lottle nervous about running it as it is though...

Ah right fail play dude, guess I will have to find somewhere not so strict for my MOT to be on the safe side then! :sad:
Title: Re: project £500 (body finished pg6)
Post by: lewis1641 on 27 September 2010, 00:19
I'm mot sure i can live with these wheels. Secre are catching the arch trim and the 205 40 tyres are giving a harsh ride. I love the look but could do with 8's on the rear. Only trouble is all the 8's i've seen are et40 so the outer face of the wheel will be in about the same place.

What i really want are some borbet or azev a's in 7 and 9 x 16. Or bbs rs...

Other than the stink from the heater matrix i'm happy
Title: Re: project £500 (body finished pg6)
Post by: cняis on 27 September 2010, 19:09
I'm mot sure i can live with these wheels. Secre are catching the arch trim and the 205 40 tyres are giving a harsh ride. I love the look but could do with 8's on the rear. Only trouble is all the 8's i've seen are et40 so the outer face of the wheel will be in about the same place.

What i really want are some borbet or azev a's in 7 and 9 x 16. Or bbs rs...

Other than the stink from the heater matrix i'm happy

brand new matrix smell or antifreeze smell?

 
Title: Re: project £500 (body finished pg6)
Post by: lewis1641 on 28 September 2010, 12:53
not really sure chris. more dead hamster smell.

the carpets are not getting damp and it hasnt used any water so i am starting to think it is something else to be honest.
Title: Re: project £500 (body finished pg6)
Post by: cняis on 28 September 2010, 18:12
not really sure chris. more dead hamster smell.

the carpets are not getting damp and it hasnt used any water so i am starting to think it is something else to be honest.

does the screen mist up when you slide the heater control to 'hot' and switch the fan on?
Title: Re: project £500 (body finished pg6)
Post by: lewis1641 on 29 September 2010, 00:08
I'll check but i think it does.
Title: Re: project £500 (body finished pg6)
Post by: Sam on 29 September 2010, 00:35
that means your gay if it does that, and a pikey cos your from brigg  :grin:
Title: Re: project £500 (body finished pg6)
Post by: cняis on 29 September 2010, 13:37
lol @ sam sharing the love

sounds like you've got a small weep from the heater matrix 2 ways to fix it:

-dash out and change matrix
-chuck some k-seal in the cooling system

Mine was doing the same as yours, so i k-sealed it and it worked a treat :afro: No trouble now for around 2 months
Title: Re: project £500 (body finished pg6)
Post by: lewis1641 on 29 September 2010, 14:46
is k seal same as barrs leaks? will that do? i have some int shed
Title: Re: project £500 (body finished pg6)
Post by: lewis1641 on 29 September 2010, 17:36
Sat in the car right now and it's up to temp. Been running 10 mins and idling the same. Temp needle is just to the right of half way, heater is on full, as is blower. No misting on the screen. All air is directed at screen. 
Title: Re: project £500 (body finished pg6)
Post by: cняis on 29 September 2010, 23:31
mine would only mist up for 30 seconds before clearing, when the car was up to temp and the heater was then switched on.

i imagine all the steam was building up in the heater box before releasing it by sliding the heater control over (thus opening the box allowing the steam to escape)

in other words you can run it all you like once its up to temp but it will only steam up for the first few seconds upon opening the heater box (with a hot matrix)

oh and k-seal is a better version of bars leaks :afro:

Title: Re: project £500 (body finished pg6)
Post by: lewis1641 on 20 October 2010, 11:32
quick update as its been on the road a while.

first off i am having too many issues with the wheels. they are still scrubbing the plastic arch trims and its doing my head in. i really dont want to attract attention from the law and get points for wheels interferring with the body.

been having a look at the options.

1. different wheels. this is the easiest short term solution. i have a set of bbs rx2 split rims on the wife's polo estate so i will rob them for now

2. wider arch trims.  dont want to start looking at custom bodywork to be honest

3. i have about 10mm clearance between the inner edge of the wheel and the shock. if i got 5mm machined off the back of the spacers then i think i would have enough clearance.  if i am wrong i can fit spacers to get back to where i am

4.  fit boxster wheels as they are 8.5" and same offset. 1/4 of an inch chould do it.

5. beat up caistorbmx and steal his car.

6. stick to my guns with these wheels and locate a pair of fronts. this is my favoured option. i can get the stance by spacing the rears out a bit but they wont hit the arch and i wont be running stratch. the overall look of the car should remain. this is the best option but i am soooo impatient!

7. 17" mini cooper split rims with spacers??
Title: Re: project £500 (body finished pg6)
Post by: lemski on 20 October 2010, 11:49
I rekon mini cooper split rims. :D
Title: Re: project £500 (body finished pg6)
Post by: cняis on 20 October 2010, 18:09
so just remind me, what size are the wheels? i was thinking of running 8j all round but dont want arch issues like you! My arches have previously been rolled.
Title: Re: project £500 (body finished pg6)
Post by: Peej1981 on 20 October 2010, 19:09
I favour the number 5 option  :laugh: :laugh: Im not sure if you really need to beat him up though, just steal his car would be enough damage  :grin:
Title: Re: project £500 (body finished pg6)
Post by: lewis1641 on 20 October 2010, 23:59
so just remind me, what size are the wheels? i was thinking of running 8j all round but dont want arch issues like you! My arches have previously been rolled.

9x17 et53 (minus 20mm apters so really et33) there's say 5mm clerance before the shock so you could go to et28 and i'd get 8's under without problem i think!
Title: Re: project £500 (body finished pg6)
Post by: cняis on 21 October 2010, 13:27
so just remind me, what size are the wheels? i was thinking of running 8j all round but dont want arch issues like you! My arches have previously been rolled.

9x17 et53 (minus 20mm apters so really et33) there's say 5mm clerance before the shock so you could go to et28 and i'd get 8's under without problem i think!

thanks lewis!! :afro:
Title: Re: project £500 (body finished pg6)
Post by: lewis1641 on 22 October 2010, 10:40
new wheels.   :undecided:

until i get something else sorted.

(http://i53.tinypic.com/242tm6h.jpg)
Title: Re: project £500 new wheels pg 12 :(
Post by: Wayne on 22 October 2010, 11:09
They look ok.  :smiley:
Title: Re: project £500 new wheels pg 12 :(
Post by: lewis1641 on 22 October 2010, 13:01
cheers!

different.

starting to think the front is a little too high now
Title: Re: project £500 new wheels pg 12 :(
Post by: lemski on 22 October 2010, 13:04
Get some coillies mate
Title: Re: project £500 new wheels pg 12 :(
Post by: lewis1641 on 22 October 2010, 13:39
need cash for that boyo  :undecided:

trouble is the eibach spring/koni adjustable set up i have on it is spot on. just sits a bit nose high
Title: Re: project £500 new wheels pg 12 :(
Post by: lemski on 22 October 2010, 17:02
Umm what are they 60mm dropp?
Title: Re: project £500 new wheels pg 12 :(
Post by: Peej1981 on 22 October 2010, 17:22
mmm do like those wheels but they dont really have a patch on the old ones. Did the old ones keep scrubbing is that why you got rid of them? Have yoou sold them? Where did you find these wheels???
Title: Re: project £500 new wheels pg 12 :(
Post by: lewis1641 on 23 October 2010, 10:05
Umm what are they 60mm dropp?

yeah 60 all round

mmm do like those wheels but they dont really have a patch on the old ones. Did the old ones keep scrubbing is that why you got rid of them? Have yoou sold them? Where did you find these wheels???

the rears caught the very edge of the plastic arch trim if i had any weight in the back. it started to do my head in to be honest plus i have scraped one wheel along a curb so am planning on a refurb with polished lips.

i think i am going to hang onto them untill i can get another pair of fronts.

gareth has offered to buy another full set and for all 4 rears to go on the beetle but i dont think they'll fit the front too well.

do you fancy them?
Title: Re: project £500 new wheels pg 12 :(
Post by: lemski on 23 October 2010, 11:32
Well get some 80 mm springs for the front. Or if you want u can borrow my coillies to see if that's the sort of suspension you want
Title: Re: project £500 new wheels pg 12 :(
Post by: lewis1641 on 23 October 2010, 12:00
cheers dude. i think i'll get saving.
Title: Re: project £500 new wheels pg 12 :(
Post by: lemski on 23 October 2010, 12:19
No worrys mate a can get standard suspension on mine til mk1
Title: Re: project £500 new wheels pg 12 :(
Post by: Peej1981 on 23 October 2010, 20:10
Umm what are they 60mm dropp?

yeah 60 all round

mmm do like those wheels but they dont really have a patch on the old ones. Did the old ones keep scrubbing is that why you got rid of them? Have yoou sold them? Where did you find these wheels???

the rears caught the very edge of the plastic arch trim if i had any weight in the back. it started to do my head in to be honest plus i have scraped one wheel along a curb so am planning on a refurb with polished lips.

i think i am going to hang onto them untill i can get another pair of fronts.

gareth has offered to buy another full set and for all 4 rears to go on the beetle but i dont think they'll fit the front too well.

do you fancy them?

Would love to have them off you but as i am planning on lowering mine then i think i would end up with the same problem. Thanks anyway. :smiley: Still need to find some decent wheels fr mine for the summer, can you keep an eye s you and gareth seem to be very good at sourcing these types of wheels, not bothered by condition as will refurb them is needed.  :smiley:
Title: Re: project £500 new wheels pg 12 :(
Post by: lewis1641 on 23 October 2010, 22:26
Funny you should say that- bbs rx2's are now off rachel's seat- wondered if you fancied them
Title: Re: project £500 new wheels pg 12 :(
Post by: Peej1981 on 24 October 2010, 08:10
MMM yes i would be more intrested in them, what sort of price are you looking for them? Do they still have tyres? Put the porch ones on the pimp wagon  :laugh: :laugh:
Title: Re: project £500 new wheels pg 12 :(
Post by: lewis1641 on 24 October 2010, 16:44
kai give me a call about the bbs's - i've lost your number transferring to a new mobile.

no tyres but i could do a p.x. deal on your wheels and you keep your tyres. you'll need spacers 10mm plus for them to sit right on a mk2 though
Title: Re: project £500 new wheels pg 12 :(
Post by: lemski on 27 October 2010, 16:51
I've decided dave i dont like you new wheels, there is a word for them.... let me think.... GASH!!!!!!!! haha  :grin:
put the old wheels back on pronto!
Title: Re: project £500 new wheels pg 12 :(
Post by: lewis1641 on 27 October 2010, 22:56
I've decided dave i dont like you new wheels, there is a word for them.... let me think.... GASH!!!!!!!! haha  :grin:
put the old wheels back on pronto!

Lol. Sounds like jealousy to me! I'll swap them for your bonnet!
Title: Re: project £500 new wheels pg 12 :(
Post by: lemski on 27 October 2010, 22:58
Haha umm nah I'll keep my awesome bonnet haha. And my 15s r perfect don't want GASH chav wheels. Part from that your car is mint
Title: Re: project £500 new wheels pg 12 :(
Post by: SoundillusioN on 28 October 2010, 18:04
Just caught up with yours...... Those new wheels look massive on your car and i see what you mean about the rear, looks like you're carrying a heavy load??....  Car still looks mint though from how how it all started!  :cool:
Title: Re: project £500 new wheels pg 12 :(
Post by: lewis1641 on 29 October 2010, 00:13
Cheers. I keep getting a downer on the car as the body in particular is far from mint but then i also forget what i started with and how much i've spent.

 
Title: Re: project £500 new wheels pg 12 :(
Post by: lewis1641 on 29 October 2010, 19:57
just bought another set of temporary wheels.

they are wronguns too - black, 15's and wrong offset!
Title: Re: project £500 new wheels pg 12 :(
Post by: lemski on 29 October 2010, 20:39
Whey mine r black 15s but the right offset
Title: Re: project £500 new wheels pg 12 :(
Post by: SoundillusioN on 29 October 2010, 20:48
just bought another set of temporary wheels.

they are wronguns too - black, 15's and wrong offset!
Can't you just roll with what you've got for now?
Title: Re: project £500 new wheels pg 12 :(
Post by: Peej1981 on 29 October 2010, 20:51
just bought another set of temporary wheels.

they are wronguns too - black, 15's and wrong offset!
Can't you just roll with what you've got for now?

This is Mr Lewis we are talking about, he rolls as he feels the need to roll  :laugh: :laugh:
Title: Re: project £500 new wheels pg 12 :(
Post by: lemski on 29 October 2010, 20:55
Take them bbs splits are not goin on for the weekend. Mayb Mr Lewis should get the porche wheels back on and spray them metalic black or something. Then you'll be back to having my respect :). *cough* gash *cough*
Title: Re: project £500 new wheels pg 12 :(
Post by: lewis1641 on 29 October 2010, 22:26
The current wheels are on ebay, ending sunday so need them off.

Splits and porsche wheels need lips polishing up so reluctant to fit them. Might have to though, depending when the wheel buyer wants to collect.

Fancy another set of g60's but in silver this time.

Really need to get the stance sorted though. It's getting to me.
Title: Re: project £500 new wheels pg 12 :(
Post by: Peej1981 on 29 October 2010, 22:32
The current wheels are on ebay, ending sunday so need them off.

Splits and porsche wheels need lips polishing up so reluctant to fit them. Might have to though, depending when the wheel buyer wants to collect.

Fancy another set of g60's but in silver this time.

Really need to get the stance sorted though. It's getting to me.

Point proven, he rolls as he feels the need to roll. :grin: Can i just ask how many sets of wheels you actually have now for the golf? Do you not feel maybe you could have a set for each month  :laugh: :laugh:
Title: Re: project £500 new wheels pg 12 :(
Post by: SoundillusioN on 29 October 2010, 22:39
The current wheels are on ebay, ending sunday so need them off.

Splits and porsche wheels need lips polishing up so reluctant to fit them. Might have to though, depending when the wheel buyer wants to collect.

Fancy another set of g60's but in silver this time.

Really need to get the stance sorted though. It's getting to me.
remind me, what suspesion are you on?
Title: Re: project £500 new wheels pg 12 :(
Post by: lemski on 30 October 2010, 08:39
Get 80 fronts then
Title: Re: project £500 new wheels pg 12 :(
Post by: lewis1641 on 30 October 2010, 09:00
Kai, got standard steelies, porsche 17's, chav 17's, bbs rx2's, black 15's, 15' modern bbs style,. Think that's it at the minute.

Mr illusion. It's running eibach 60mm springs and koni adjustable shocks - the old skool way of doing things!
Title: Re: project £500 new wheels pg 12 :(
Post by: SoundillusioN on 30 October 2010, 13:30
Kai, got standard steelies, porsche 17's, chav 17's, bbs rx2's, black 15's, 15' modern bbs style,. Think that's it at the minute.

Mr illusion. It's running eibach 60mm springs and koni adjustable shocks - the old skool way of doing things!
The good way of doing things!.... hmmm, surprised that it sits so low at the back then?... as above then, 80s on the front if you can find any........  :undecided:
Title: Re: project £500 new wheels pg 12 :(
Post by: lemski on 30 October 2010, 13:42
Should be able to find some from venom motorsport or ebay or something. I know there's companys that can make them. In grimsby there's a spring place that make springs to how you want them.
Title: Re: project £500 new wheels pg 12 :(
Post by: lewis1641 on 30 October 2010, 15:53
Kai, got standard steelies, porsche 17's, chav 17's, bbs rx2's, black 15's, 15' modern bbs style,. Think that's it at the minute.

Mr illusion. It's running eibach 60mm springs and koni adjustable shocks - the old skool way of doing things!
The good way of doing things!.... hmmm, surprised that it sits so low at the back then?... as above then, 80s on the front if you can find any........  :undecided:

this is how it looked on the track car.

(http://i55.tinypic.com/29pc6lu.jpg)

seems pretty level. wonder if i have done something wrong??
Title: Re: project £500 new wheels pg 12 :(
Post by: lemski on 30 October 2010, 16:30
Maybe if you let the dampers go to there softest setting. And I just though you could get some lowered top mounts take it 10 - 15 lower. That might level it out.
Title: Re: project £500 new wheels pg 12 :(
Post by: lewis1641 on 30 October 2010, 16:39
didnt know about the top mounts. cant remember which ones were used either...
Title: Re: project £500 new wheels pg 12 :(
Post by: lemski on 30 October 2010, 16:50
Venom motorsport do some on there website. Koni ones I think.
Title: Re: project £500 new wheels pg 12 :(
Post by: Peej1981 on 30 October 2010, 16:57
Kai, got standard steelies, porsche 17's, chav 17's, bbs rx2's, black 15's, 15' modern bbs style,. Think that's it at the minute.

Mr illusion. It's running eibach 60mm springs and koni adjustable shocks - the old skool way of doing things!
The good way of doing things!.... hmmm, surprised that it sits so low at the back then?... as above then, 80s on the front if you can find any........  :undecided:

this is how it looked on the track car.

(http://i55.tinypic.com/29pc6lu.jpg)

seems pretty level. wonder if i have done something wrong??

I loved that track car.
Title: Re: project £500 new wheels pg 12 :(
Post by: lewis1641 on 30 October 2010, 17:03
cheers liam i'll check them out when i have some cash.

and kai, i loved it too.

still, his soul lives on. most of it is in my daily, some parts are in another track golf, liam has a bit of him too and my mate's polo is running the g60's
Title: Re: project £500 new wheels pg 12 :(
Post by: lemski on 30 October 2010, 17:05
Go the driveshafts. They will bolt on to get my rat racer back on the road nicly.
Title: Re: project £500 new wheels pg 12 :(
Post by: BiGUKG on 30 October 2010, 23:32
new wheels.   :undecided:

until i get something else sorted.

(http://i53.tinypic.com/242tm6h.jpg)

I hate aftermarket wheels on MK2s with a passion, but I really really like those!! very tasteful!
Title: Re: project £500 new wheels pg 12 :(
Post by: SoundillusioN on 30 October 2010, 23:45
Kai, got standard steelies, porsche 17's, chav 17's, bbs rx2's, black 15's, 15' modern bbs style,. Think that's it at the minute.

Mr illusion. It's running eibach 60mm springs and koni adjustable shocks - the old skool way of doing things!
The good way of doing things!.... hmmm, surprised that it sits so low at the back then?... as above then, 80s on the front if you can find any........  :undecided:

this is how it looked on the track car.

(http://i55.tinypic.com/29pc6lu.jpg)

seems pretty level. wonder if i have done something wrong??

How odd and if you have I can't think what.... this is a different car though..  :undecided: Suspension wise what exactly came from the track car onto this one and what on this one stayed put?
Title: Re: project £500 new wheels pg 12 :(
Post by: lemski on 31 October 2010, 10:09
Full suspension and wishbones. There's no reason it should be higher. Its strange. Unless back springs have stretched
Title: Re: project £500 new wheels pg 12 :(
Post by: lewis1641 on 31 October 2010, 11:02
As liam says- all the suspension's been swapped over.  Including bottom arms as they are seam welded and polly bushed. Eibach a.r.b. And lower strut brace
Title: Re: project £500 new wheels pg 12 :(
Post by: SoundillusioN on 31 October 2010, 13:20
As liam says- all the suspension's been swapped over.  Including bottom arms as they are seam welded and polly bushed. Eibach a.r.b. And lower strut brace
That is strange then.... bang a VR6 in it then, that'll get the front down!  :grin:
Title: Re: project £500 new wheels pg 12 :(
Post by: lewis1641 on 31 October 2010, 15:00
I like your thinking!
Title: Re: project £500 new wheels pg 12 :(
Post by: cняis on 31 October 2010, 16:17
get that front lower:

http://cgi.ebay.co.uk/MK2-Golf-GTi-Front-FK-Highsport-Coilovers-/170556787814?pt=UK_CarsParts_Vehicles_CarParts_SM&hash=item27b5fa0c66
Title: Re: project £500 new wheels pg 12 :(
Post by: tsr_adi on 31 October 2010, 17:02
Just had a good read through this and it seems you have my cars big brother!

(http://i55.photobucket.com/albums/g134/adrian1987_photos/mygolfrear.jpg)
(http://i55.photobucket.com/albums/g134/adrian1987_photos/241020101239.jpg)

Although mine is a GL with full digifant running gear  :embarassed:

If I was you mate I wouldn't bother converting to k-jet as it involves pretty much most of what I had to go through converting mine from carb to digi, you'd have to swap ALL your engine loom and believe me its a big ball ache as it all goes through 2 little holes behind the drivers side suspension tower and brake servo. And you won't see any increase in power or reliability realistically. While the K-jet is working, leave it alone  :grin: Although all my digi's have proved better on fuel than the old K-jet  :undecided:
Title: Re: project £500 new wheels pg 12 :(
Post by: lemski on 31 October 2010, 17:12
Swap it to digi. Just gotta move the master cylinder to get the wires through. Easy as. Then blueprint engine = awesomeness :D
Title: Re: project £500 new wheels pg 12 :(
Post by: tsr_adi on 31 October 2010, 17:17
Just gotta move the master cylinder to get the wires through. Easy as.

Are you having a laugh?  :grin:

I had the engine out of the car when I swapped looms, I undid all the pedal box nuts to move the servo and MC forward and it ws still the biggest pain in the arse out of the whole conversion. You have limited movement of the MC as all the brake pipes are connected and can't be moved a great deal, then theres feeding the looms through, well thats another kettle of fish......
Title: Re: project £500 new wheels pg 12 :(
Post by: lemski on 31 October 2010, 18:01
I've also done the conversion and I know how hard it can be but it only took a few hours for the wires to all be plugged in and were they should b.
Title: Re: project £500 new wheels pg 12 :(
Post by: tsr_adi on 31 October 2010, 20:16
only took a few hours for the wires to all be plugged in

 :grin: these few hours were too long
Title: Re: project £500 new wheels pg 12 :(
Post by: lemski on 31 October 2010, 20:41
I enjoy to do it as am training as a lv3 technician.
Title: Re: project £500 new wheels pg 12 :(
Post by: tsr_adi on 31 October 2010, 20:49
you enjoy scraping the skin off your knuckles and laying upside down in the footwell with your head in the fusebox space pulling wires through? Fair play sir
Title: Re: project £500 new wheels pg 12 :(
Post by: lemski on 31 October 2010, 20:52
Yeh I do it daily. Puttin it back together to hear it start gets me thru cutting my knuckles open.
Title: Re: project £500 new wheels pg 12 :(
Post by: tsr_adi on 31 October 2010, 21:10
I wish I could say the same about mine, it took 3 weeks to finally get it to fire up due to earth issues, then when I did get to drive it once it all went to pot when it blew my 4th ECU. I give up now  :cry:
Title: Re: project £500 new wheels pg 12 :(
Post by: lemski on 31 October 2010, 21:22
It'll all sort its self out just need to get all the wires right and earths
Title: Re: project £500 new wheels pg 12 :(
Post by: lewis1641 on 31 October 2010, 21:33
Just had a good read through this and it seems you have my cars big brother!

(http://i55.photobucket.com/albums/g134/adrian1987_photos/mygolfrear.jpg)
(http://i55.photobucket.com/albums/g134/adrian1987_photos/241020101239.jpg)

Although mine is a GL with full digifant running gear  :embarassed:

If I was you mate I wouldn't bother converting to k-jet as it involves pretty much most of what I had to go through converting mine from carb to digi, you'd have to swap ALL your engine loom and believe me its a big ball ache as it all goes through 2 little holes behind the drivers side suspension tower and brake servo. And you won't see any increase in power or reliability realistically. While the K-jet is working, leave it alone  :grin: Although all my digi's have proved better on fuel than the old K-jet  :undecided:

Now then. I'm definately going to be dropping the digi motor in. It was rebuilt and blueprinted a few years ago and pulls like a train. Not silly power (121 at the wheels) but the power curve is a straight line. It is a totally different animal to the current k-jet.

I removed the loom and fuzebox from the old car and it was a pain taking it out. It was the main thing stopping me from refitting it but liam has assured me it'll be a doddle. I take that as volunteering!

Chris- good spot but i was too late. 
Title: Re: project £500 new wheels pg 12 :(
Post by: lemski on 31 October 2010, 21:47
Looks like am volunteering then haha.
Title: Re: project £500 new wheels pg 12 :(
Post by: lewis1641 on 01 November 2010, 08:41
Looks like am volunteering then haha.

Good on yer!
Title: Re: project £500 new wheels pg 12 :(
Post by: Peej1981 on 01 November 2010, 08:48
Well im volunteering too as i would like to see how it is done, just incase i ever fancy a engine change  :grin:
Title: Re: project £500 new wheels pg 12 :(
Post by: lemski on 01 November 2010, 08:59
Its a good thing to know. I don't see y everyone worrys about it though
Title: Re: project £500 new wheels pg 12 :(
Post by: SoundillusioN on 01 November 2010, 09:25
Its a good thing to know. I don't see y everyone worrys about it though
I've rewired mine (like for like) but never pulled an engine though... I wish the MK1 had the same setup with the front panel as MK2s... you can remove the front making it far easier, the MK1 is all welded up.  :sad:
Title: Re: project £500 new wheels pg 12 :(
Post by: lemski on 01 November 2010, 09:40
Re weld it? Or enginecrane would be what I would do. Obv detach the gearbox
Title: Re: project £500 new wheels pg 12 :(
Post by: SoundillusioN on 01 November 2010, 09:44
Re weld it? Or enginecrane would be what I would do. Obv detach the gearbox
yeah but what a pain in comparison.... you can just trolly a mk2 motor out.
Title: Re: project £500 new wheels pg 12 :(
Post by: lemski on 01 November 2010, 09:55
Yeh that's true haha just drop subframe.I see what you mean though. Easier on the mk2 but a lot better on a mk1. :D
Title: Re: project £500 new wheels pg 12 :(
Post by: lewis1641 on 01 November 2010, 10:39
right. kai and liam are you free between christmas and new year at all?

i need to give myself a target to get this motor in.  that will give me enough time to replace cam belt and clutch and strip and clean ancilleries.

anything else i should replace while its on the garage floor?
Title: Re: project £500 new wheels pg 12 :(
Post by: cняis on 01 November 2010, 10:47
right. kai and liam are you free between christmas and new year at all?

i need to give myself a target to get this motor in.  that will give me enough time to replace cam belt and clutch and strip and clean ancilleries.

anything else i should replace while its on the garage floor?

solid front mount if you havent got one already  :smiley:
Title: Re: project £500 new wheels pg 12 :(
Post by: lewis1641 on 01 November 2010, 10:49
no i haven't i dont think.

onto the shopping list it goes.
Title: Re: project £500 new wheels pg 12 :(
Post by: lemski on 01 November 2010, 11:17
Am free mate between them. It shouldn't take more than the day neway aslong as we have an engine lift. 2 on engine one on electrics it'll b done in no time mate. Haha
Title: Re: project £500 new wheels pg 12 :(
Post by: tsr_adi on 01 November 2010, 11:30
I might be able to lend a hand too mate, I'm only in Lincoln just off the bypass anyways, and I've done this before  :grin:

I didn't worry too much about the loom, but I wish I'd had another pair of hands to help when I pulled the loom through, would have been much quicker. Its easy to roll the engine and gearbox out in one lump on a skateboard, but getting the other one in isn't as easy this way, a crane makes it a lot easier (I scratched some of my inner chassis legs fitting the engine on my own using a trolley jack).
Title: Re: project £500 new wheels pg 12 :(
Post by: lemski on 01 November 2010, 11:53
I did a subframe swap when I did mine. And trolley jacks haha. Joys of engine conversions. :D
Title: Re: project £500 new wheels pg 12 :(
Post by: lewis1641 on 01 November 2010, 12:03
cheers guys. i will have a word with scott andf see if we can use his workshop. dry, warm, light, tools. sounds rubbish doesn't it!
Title: Re: project £500 new wheels pg 12 :(
Post by: lewis1641 on 01 November 2010, 12:12
spent a couple of hours last night with a tub of degreaser trying to get the engine a little cleaner. you ca hardly tell though! at least i know its been done.

also removed and repositioned the rear wiper arm. the motor is shot so it doesnt work. i did a poor man's lay flat conversion!
Title: Re: project £500 new wheels pg 12 :(
Post by: lemski on 01 November 2010, 12:16
Just smooth the boot and a warm dry heated garage o no. Can't do it
Title: Re: project £500 new wheels pg 12 :(
Post by: tsr_adi on 01 November 2010, 22:37
I'd also much prefer to be out in the freezing arctic conditions using makeshift wooden tools  :grin:
Title: Re: project £500 new wheels pg 12 :(
Post by: Peej1981 on 02 November 2010, 09:54
yes mr lewis i will make a note in my diary now so that i am free to help you, already looking forward to it  :grin: :grin:
Title: Re: project £500 new wheels pg 12 :(
Post by: lewis1641 on 02 November 2010, 10:26
nice one chaps. i better get my finger out now.
Title: Re: project £500 new wheels pg 12 :(
Post by: tsr_adi on 02 November 2010, 14:20
you better, cuz we aint doing the work for you  :grin:

i want paid holiday, regular fag breaks and £10 per hour minimum  :smug:
Title: Re: project £500 new wheels pg 12 :(
Post by: Peej1981 on 02 November 2010, 14:58
you better, cuz we aint doing the work for you  :grin:

i want paid holiday, regular fag breaks and £10 per hour minimum  :smug:

Paid holiday  :shocked: how long are you expecting us to be doing this engine swap?? :grin: Fag breaks and £10 an hour sounds good though but what about the pizza and snacks whilst we are doing it??  :grin: :grin:
Title: Re: project £500 new wheels pg 12 :(
Post by: Sam on 02 November 2010, 16:23
This has just become a thread about lincolnshire lol
Title: Re: project £500 new wheels pg 12 :(
Post by: lemski on 02 November 2010, 16:27
Tbh fags and pizza and I'll be happy laid upside down with a fusebox and wires.
Title: Re: project £500 new wheels pg 12 :(
Post by: Sam on 02 November 2010, 16:32
Eating pizza aint a good idea  :grin: wish i was in the shire, feeling im missing out :-(
Title: Re: project £500 new wheels pg 12 :(
Post by: lemski on 02 November 2010, 16:35
Its only dave swappin his engine. Haha. All though I'd love to see ur k-jet turbo
Title: Re: project £500 new wheels pg 12 :(
Post by: tsr_adi on 02 November 2010, 17:05
lincolnshire thread ftw  :grin:

in fact, I'm gonna start one!
Title: Re: project £500 new wheels pg 12 :(
Post by: lewis1641 on 02 November 2010, 17:51
This has just become a thread about lincolnshire lol

 :laugh:

bacl on topic, i'm fitting some new wheels tonight. pics tomorrow
Title: Re: project £500 new wheels pg 12 :(
Post by: lemski on 02 November 2010, 17:53
Another set :o, did the chavy gash wheels sell?
Title: Re: project £500 new wheels pg 12 :(
Post by: Peej1981 on 02 November 2010, 18:07
Eating pizza aint a good idea  :grin: wish i was in the shire, feeling im missing out :-(

Dont worry we will take lots of photos for you. :grin:

So come on dave what wheels are they?

Title: Re: project £500 new wheels pg 12 :(
Post by: tsr_adi on 02 November 2010, 18:30
tsw venoms ftw  :grin:

I'm gonna be so pissed if he's got Pslots, and I'l be fuming if he got some in better nick than mine  :evil:
Title: Re: project £500 new wheels pg 12 :(
Post by: lemski on 02 November 2010, 18:42
I'm going to say he's got a different set of porsch wheels as he seems to get wheels like that
Title: Re: project £500 new wheels pg 12 :(
Post by: Peej1981 on 02 November 2010, 21:23
 :grin: :grin: i like the fact it has turned in a game show and everyone is trying to guess dave's wheels. I personaly think dave would have gone back to something more sensible like a set of bbs's or something similiar? What do we get if someone guesses right??? I know those GASH (Chav) wheels that where on your golf  :laugh: :laugh:
Title: Re: project £500 new wheels pg 12 :(
Post by: clipperjay on 02 November 2010, 21:32
Cookie cutters  :laugh:
Want to see some progress Lewis less chat more work   :tongue:

Jay
Title: Re: project £500 new wheels pg 12 :(
Post by: lewis1641 on 03 November 2010, 10:02
sorry, a bit quiet on the progress front. i think my rear axle is bent. my porsche rears are 9" with 205 tyres. they scrubbed the plastic arch. go figure.

swapped them for 7x17 and the near side wheel is rubbing on the inner arch when there is weight in the back or if i hit a bump in the road. i know 17's are a big wheel on a nk 2 but i have run them before on the track car which was much lower than this. 

is there a way to measure the axle? i am assuming n/s mounting bolt to o/s hub and opposite on the other side. if they measure different, it aint straight.

i also thought the car was sagging in the n/s/r corner but i have just measured wheel centre to arch and the rears are within 2mm so i am ok with that
Title: Re: project £500 new wheels pg 12 :(
Post by: lemski on 03 November 2010, 10:06
Might be miss alighned. I hope they can b otherwise I 2 have a bent rear axle. :/
Title: Re: project £500 new wheels pg 12 :(
Post by: SoundillusioN on 03 November 2010, 10:09
These 17s a different offset to the ones you've ran before on another car?

what you say about measuring seems OK, might also be worth checking its not twisted by jacking the car up, back wheels off and checking the distance from the center of the hub of each side to the highest point of the rear arch?

Is the camber OK?
Title: Re: project £500 new wheels pg 12 :(
Post by: lemski on 03 November 2010, 10:11
U have some good ideas ur like a dub guru sound illusion
Title: Re: project £500 new wheels pg 12 :(
Post by: lewis1641 on 03 November 2010, 10:22
will try that. camber LOOKS to be the same each side.

porsche rears are et52 less 20mm adapters = et32. the chav 17's were et35 so sat in 3mm further but were 2" narrower
Title: Re: project £500 new wheels pg 12 :(
Post by: SoundillusioN on 03 November 2010, 11:16
U have some good ideas ur like a dub guru sound illusion
  :laugh: I don't think so!

will try that. camber LOOKS to be the same each side.

porsche rears are et52 less 20mm adapters = et32. the chav 17's were et35 so sat in 3mm further but were 2" narrower

hmmmm very odd, with your strange extra drop on the rear the arms on the beam maybe bent up a little???  I have foolishly twisted a beam before many years ago when I was forced to jack a car on one side of it.  :lipsrsealed:
Title: Re: project £500 new wheels pg 12 :(
Post by: tsr_adi on 03 November 2010, 12:01
I have a spare complete rear beam that has 1 brand new caliper and usable discs and pads that I've not yet fitted to my GL. Could be tempted to sell it to get my car running as I could buy another one at a later date, get your offers in!  :cool:
Title: Re: project £500 new wheels pg 12 :(
Post by: lewis1641 on 03 November 2010, 13:18
haha cheers but i have a spare axle.
who wants to see some wheels!

(http://i54.tinypic.com/2w31awi.jpg)

without doubt the worst picture i have taken. was in a rush. think the light balance was set for something else!


centre caps are on the way but need painting.

gap in front arches now looks even worse as the front tyres are 195/45 and rears are 195/50.

50's are off on the front later in the week
Title: Re: project £500 worries and more wheels p22
Post by: tsr_adi on 03 November 2010, 15:27
please tell me theyre not vauxhall alloys?
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 03 November 2010, 15:49
please tell me theyre not vauxhall alloys?

they are not vauxhall alloys  :lipsrsealed: :lipsrsealed: :lipsrsealed:
Title: Re: project £500 worries and more wheels p22
Post by: tsr_adi on 03 November 2010, 15:55
lies!! I put some on a mk2 gti once, the CB is too small, so I wanged the wheel bolts up as tight as possible to pull the wheel to the hub, the hub just scraped off the excess alloy  :grin:
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 03 November 2010, 16:01
My mates vauxhall alloys went straint onto his mk2.
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 03 November 2010, 16:31
That's propper rough dude. To be fair though i think there's only 1mm in it so that's half a mil all round.

These have been machined out by the previous keeper. They are of course only a temporary measure.

I actually think they are a nice looking wheel.
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 03 November 2010, 16:35
Dave. I agree. When r we venturing to scotts to swap engines?
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 03 November 2010, 16:45
You are keen! I will ask scott when we can do it. Would a sunday suite?
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 03 November 2010, 16:48
Saturday would b better mate sundays r spent with the misses. And yeh am well up for another engine swap. It makes my day doin stuff like that. Ur old gti is at scotts neway int it so if I need other bits for ur conversion its all there :D
Title: Re: project £500 worries and more wheels p22
Post by: tsr_adi on 03 November 2010, 18:47
It was a bit rough but they went on easier than I thought. They were only temps though. I reckon them cesaro wheels would suit a mk2 well :)

Where is said scotts place? I'd allow a weekend for the engine swap, just in case something goes to pot, and a Saturday start is a good idea in case anything is needed from motor factors (just from experience, nothing worse than taking a car apart on a sunday to find you need to buy bits to complete the job but nowheres open!)
Title: Re: project £500 worries and more wheels p22
Post by: Peej1981 on 03 November 2010, 19:15
Well i would only be able to do one of the weekend days as i will most likely be working unless you get a date sorted asap for next month and then i will book it off so will have the whole weekend  :grin:

Scotts place is in Broughton in between Brigg and Sthingyhorpe. I am sure we will give you the address and postcode when Dave gets a date booked for it.
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 03 November 2010, 19:20
It was a bit rough but they went on easier than I thought. They were only temps though. I reckon them cesaro wheels would suit a mk2 well :)

Where is said scotts place? I'd allow a weekend for the engine swap, just in case something goes to pot, and a Saturday start is a good idea in case anything is needed from motor factors (just from experience, nothing worse than taking a car apart on a sunday to find you need to buy bits to complete the job but nowheres open!)

nah it'll e done in the night. there's a full spare mk2 out there so nothing that's needed is not there and that's from me speaking from experience of me doing a full mk2 build not just an engine swap.
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 03 November 2010, 19:22
Saturday's are out for me as i'm at work. I could take engine out on friday night and start the install saturday straight after work- should be able to get a flyer then finish on the sunday. Could that be an option?

I had a set of cesaro's on it for an evening but they are worth too much to the nova and corsa boys!    
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 03 November 2010, 19:25
thats fine mate> if we start on a friday night then see how far we get and finish up saturday night>
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 03 November 2010, 19:32
The mk2 that's there is from where this engine and box came. Lets just hope we don't need the drive shafts!

Shall we try and aim for next weekend? I'll not get a new belt on by then though but hey ho.
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 03 November 2010, 19:41
Can do. Haha. And well aslong as its drivers side av got one pasenger we'd be knackered. Haha. Swap your rear axle while were at it dace.
Title: Re: project £500 worries and more wheels p22
Post by: Dec on 03 November 2010, 20:39
All this needs is a set of coilies to get the front down a bit (and maybe the rear up a tad by the sounds of things) and it will be looking sweet :cool: Nice budget project too! Wish I had the means to do great things with such little money :smiley:
Title: Re: project £500 worries and more wheels p22
Post by: Peej1981 on 03 November 2010, 21:00
NOOOOOOOO not next weekend as i am working both days  :angry: :angry: :angry:
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 03 November 2010, 21:03
Nooooo kai. f**k work off mate. U've got remaps to do :D
Title: Re: project £500 worries and more wheels p22
Post by: tsr_adi on 03 November 2010, 21:05
whats the problem with driveshafts? I managed to changed mine with my torx bits. I have a mate who was selling a set of 5 cesaro wheels for £80 but they have balloon tyres, hence why I didn't buy them. Not sure if he still has them.
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 03 November 2010, 21:12
Inside joke. Daves trying to be funny
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 03 November 2010, 21:37
whats the problem with driveshafts? I managed to changed mine with my torx bits. I have a mate who was selling a set of 5 cesaro wheels for £80 but they have balloon tyres, hence why I didn't buy them. Not sure if he still has them.

As liam says, i'm pulling his leg- he stole my spares.

Can you see if the cesaro's are still around. Do they have 4 centre caps? If so i'll definately have them. Are they in lincoln?
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 03 November 2010, 21:40
My mate got a set for 60 and sold em for 200. There nice but def a vx thing.
Title: Re: project £500 worries and more wheels p22
Post by: Sam on 03 November 2010, 21:45
Might be about next weekend  :lipsrsealed:
Title: Re: project £500 worries and more wheels p22
Post by: Peej1981 on 04 November 2010, 08:38
I defo won't be able to get out of work if its next weekend  :sad:
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 04 November 2010, 09:36
Weekend after???
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 04 November 2010, 12:32
could suit me better
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 04 November 2010, 12:56
Weekend after it is then if scott agrees
Title: Re: project £500 worries and more wheels p22
Post by: BiGUKG on 09 November 2010, 22:56
please tell me theyre not vauxhall alloys?

they are not vauxhall alloys  :lipsrsealed: :lipsrsealed: :lipsrsealed:

That made me laugh!
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 10 November 2010, 11:35
please tell me theyre not vauxhall alloys?

they are not vauxhall alloys  :lipsrsealed: :lipsrsealed: :lipsrsealed:

That made me laugh!

i am available for weddings and bar mitzvahs
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 10 November 2010, 17:31
Haha that made me laugh. Haha
Title: Re: project £500 worries and more wheels p22
Post by: BiGUKG on 12 November 2010, 00:10
please tell me theyre not vauxhall alloys?

they are not vauxhall alloys  :lipsrsealed: :lipsrsealed: :lipsrsealed:

That made me laugh!

i am available for weddings and bar mitzvahs

Even civil weddings?  :huh:  :grin:

EDIT: No - before anyone asks!  :kiss:
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 15 November 2010, 00:21
 Well well. Exciting news.
I let a friend have a drive of the golf today and he was pretty impressed. He's a motorbike racer and a handy mechanic. We got chatting about warning the old girl up a bit and it's sounding promising.

He is keen to do some head work to my other engine. Depending on the type of head (he'd lost me a little here) we are either going to skim it or fit high compression pistons. Next will be a more suitable cam. Along with porting and polishing the head we should see a noticeable gain. This will be going on a lightened and balanced bottom end.

He also mentioned bike carbs. He says it's fairly easy power. He knows how to set them up and says the job could be done for 200 quid realistically.

I'm tempted but can't help but think about fuel economy. At least injection can be efficient when you are not booting it.

Plenty of time to mull things over.     
Title: Re: project £500 worries and more wheels p22
Post by: Sam on 15 November 2010, 02:09
stick with injection!!
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 15 November 2010, 09:19
My mates in bike carbs and his economy is still quite good and that's on his 1.3 gt polo engine
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 15 November 2010, 13:08
what is the reg of the polo? the guy that wants to do the work was on about someone he knows with a polo gt on bike carbs.

anyway, not going to fit digi motor now till the head work is done
Title: Re: project £500 worries and more wheels p22
Post by: Wayne on 15 November 2010, 13:25

He is keen to do some head work to my other engine. Depending on the type of head (he'd lost me a little here) we are either going to skim it or fit high compression pistons.

He also mentioned bike carbs. He says it's fairly easy power. He knows how to set them up and says the job could be done for 200 quid realistically.

I'm tempted but can't help but think about fuel economy. At least injection can be efficient when you are not booting it.
    

1) no point in raising compression will lead to pinking problems, porting and polishing will be fine.
2) Bike carbs are not worth it, injection is the better bet.
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 15 November 2010, 13:31
cheers for the input wayne. can't it cope with a slight raise? mind you i dont want to then be forced into v power
Title: Re: project £500 worries and more wheels p22
Post by: Wayne on 15 November 2010, 13:32
cheers for the input wayne. can't it cope with a slight raise? mind you i dont want to then be forced into v power

A light skim will be ok but much more and you will get issues.
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 15 November 2010, 13:52
Its not in a polo ne more its in a mk2 golf 1.3. Just got the polo gt engine with bike carbs its a fairly poky mk2 though. So whens the work being done on it?
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 15 November 2010, 15:17
Not sure. Depends on my ginger friend really. Hopefully not too long. Can't afford a cam at the minute though anyway.
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 15 November 2010, 15:36
Dave put it in with out cam then out cam on. Also save for coilovers. Then you'll know proper handaling :p
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 15 November 2010, 21:23
I will probably do that. I.ll also let you have a drive of my car sometime- think you'll be suprised how it handles on shocks and springs.

What do i need to be looking out for in a cam, spec wise? I don't want anything too lairy. Car's not exactly a daily  but i still need it to be driveable.
Title: Re: project £500 worries and more wheels p22
Post by: Peej1981 on 15 November 2010, 21:39
Well the suspension you have now is out of the track isnt it? When i was driving the track i though it was incredible handling, dont think i have been in much that has been able to stick to the road like it did  :grin: Not been in yours yet, can i have a go??? You know i will let you have a play in mine. :smiley:
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 15 November 2010, 22:19
You are welcome to a drive bud
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 16 November 2010, 06:45
Get your cam reprofiled then. That's what mines had makes the lobes have a bit of a slope so the valves stay open longer and don't close as sharp. And okay I'll drive your car and have a see. Then I'll go with the verdict. :)
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 16 November 2010, 11:24
Feel free to have a drive.  I don't think it'll be as fun as yours.   

How do i know what spec to have the cam cut to? Who would do it?
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 16 November 2010, 12:50
I'll let youy drive neg then you can also compare and I'm not sure who can but less than mine as it ticks over at 1600 rpm just to keep it going. If you only have them cut 3 degrees each side the lobe will be nicly shaped but I as I said I don't know who could do it for you round these parts. Scott might know some one
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 16 November 2010, 13:40
the guy who wants to do my headwork did his own cam in his motorbike. he says it took him about 8 hours on one lobe. then you have to get them rehardened apparently.
Title: Re: project £500 worries and more wheels p22
Post by: Peej1981 on 16 November 2010, 13:44
What about that place next to Julians, think it is called Collinwoods, they do head skimming and all sorts of machine work like that. Remeber from when i did that blokes alloys who worked there telling me they do all that sort of stuff. Maybe worth popping in sometime?
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 16 November 2010, 16:54
Umm well u have the cam sat there you could see if he could do it and then take it to were he got it hardened
Title: Re: project £500 worries and more wheels p22
Post by: SoundillusioN on 17 November 2010, 10:05
been away, just doing some catching up!... bike carbs sound good but like you say i think it will drink!?...  not sure how often they need playing with though once setup... one of my fears of carbs, a bit fiddly...
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 17 November 2010, 23:57
Yeah i think i'm going to stick to injection.

Just had a few hours on the golf. Finally bolted up the front spoiler in the corners and replaced the thermostat- heat, yay! Planned to do a bit more but project neg got in the way....
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 18 November 2010, 06:33
U were only trying a wheel on. And u forgot you changed an exhaust clamp
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 18 November 2010, 10:18
U were only trying a wheel on. And u forgot you changed an exhaust clamp

 :angry:

actually mr liam i was planning on trying the wheel on, cleaning and painting my calipers AND realigning my front bumper.

so there!!!

 :kiss:
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 18 November 2010, 10:20
Sorry dave
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 18 November 2010, 11:07
dont be. only messing with you
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 18 November 2010, 12:34
I know mate. Its cos you're jelous of me having a lower car than.
Title: Re: project £500 worries and more wheels p22
Post by: Sam on 18 November 2010, 20:59
I know mate. Its cos you're jelous of me having a lower car than.

.... you
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 18 November 2010, 21:20
Cheers thought I forgot a word there haha.
Title: Re: project £500 worries and more wheels p22
Post by: Peej1981 on 18 November 2010, 21:22
U were only trying a wheel on. And u forgot you changed an exhaust clamp

 :angry:

actually mr liam i was planning on trying the wheel on, cleaning and painting my calipers AND realigning my front bumper.

so there!!!

 :kiss:

I wonder where you might have got this idea from, i know where there is a nice white mk2 with a nice clean set of red calipers  :laugh: :laugh:
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 18 November 2010, 21:41
Haha I rekon my calipers r off red :D just had that idea pop into my head.
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 18 November 2010, 22:11
I was planning on silver.

I've got a new set of wheels on the way. Forged alloy, polished (or they should be at least) and they should look absolutely spot on, if my plan works.

Sadly i need to find 250 quid for custom adapters to make them fit.
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 18 November 2010, 22:16
You've spoilt the suprise for kai and everyone else now Mr Lewis. Haha.
Silvers a boring colour. Do them black and white checkered. That would be kwl calipers
Title: Re: project £500 worries and more wheels p22
Post by: Peej1981 on 18 November 2010, 22:40
Mmm checkered sounds good, I could do that, don't think it would she that hard to do either. I know you like your old skool ways so silver is probably a good colour for you, what about gold? See I don't think silver will stand out that much but at least gold would make them look something special.
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 18 November 2010, 22:55
Gold with the VWII done in a darker colour (Red). Then that'll look trick. :)
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 18 November 2010, 23:04
This car isn't about being cool- it's a 5 door in a geeky colour. Silver is bang on boys
Title: Re: project £500 worries and more wheels p22
Post by: Sam on 19 November 2010, 00:24
This car isn't about being cool- it's a 5 door in a geeky colour. Silver is bang on boys

sh!t dave, just noticed how many doors your car has... very dissapointed
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 19 November 2010, 07:31
You've only just noticed!
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 19 November 2010, 08:30
Dave silver is so boring. You want the breaks to take the eye away from the rear doors. :)
Title: Re: project £500 worries and more wheels p22
Post by: SoundillusioN on 19 November 2010, 11:52
You've only just noticed!
  it's a know fact that students are blind  :grin:

Dave silver is so boring. You want the breaks to take the eye away from the rear doors. :)

nah do the brakes whatever colour you want, just weld the doors up instead.
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 19 November 2010, 12:47
i actually like my rear doors thank you all!
Title: Re: project £500 worries and more wheels p22
Post by: SoundillusioN on 19 November 2010, 12:52
i actually like my rear doors thank you all!
  I think your doors are lovely!  :kiss:  :grin:
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 19 November 2010, 13:44
I like them too. So when am I getting your porsch wheels mate. I wanna try them?
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 19 November 2010, 14:48
thanks for the more door love guys.

which wheels do you want to try? the 17's or the 15" faux porsche's?
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 19 November 2010, 18:15
Both to see what it looks like
Title: Re: project £500 worries and more wheels p22
Post by: Peej1981 on 19 November 2010, 18:52
I think the 911 wheels will look sweet on neg but you will have to raise him a little  :sad: So come on mr lewis when are we going to see the new wheels and what did you say they where again???
Title: Re: project £500 worries and more wheels p22
Post by: tsr_adi on 19 November 2010, 19:58
This car isn't about being cool- it's a 5 door in a geeky colour. Silver is bang on boys

geeky colour? careful! all us jade green owners will form an angry mob!
Title: Re: project £500 worries and more wheels p22
Post by: Dan34 on 19 November 2010, 19:59
Jade green is a pimp colour!  :grin: Well i liked it on my old mk2 anyway...
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 19 November 2010, 20:28
Haha sorry boys. Don't want a lynch mob after me but it is a propper grandad colour!

 :nerd:
Title: Re: project £500 worries and more wheels p22
Post by: Peej1981 on 19 November 2010, 20:50
Haha sorry boys. Don't want a lynch mob after me but it is a propper grandad colour!

 :nerd:

Agree dave it is, white is the way forward  :grin: :grin:
Title: Re: project £500 worries and more wheels p22
Post by: SoundillusioN on 19 November 2010, 21:11
Haha sorry boys. Don't want a lynch mob after me but it is a propper grandad colour!

 :nerd:

(http://www.candy.org/cleanimages/candybars/werthersoriginal.jpg)
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 19 November 2010, 21:12
U r getting old though grandad lewis :p
Title: Re: project £500 worries and more wheels p22
Post by: SoundillusioN on 19 November 2010, 21:18
U r getting old though grandad lewis :p
  I hope he's older than me now you've said that!
Title: Re: project £500 worries and more wheels p22
Post by: Peej1981 on 19 November 2010, 21:31
well how old are you?? Or is that a no go area  :lipsrsealed:
Title: Re: project £500 worries and more wheels p22
Post by: tsr_adi on 19 November 2010, 21:52
how rude  :grin:

I bet he's 43  :lipsrsealed:
Title: Re: project £500 worries and more wheels p22
Post by: Peej1981 on 19 November 2010, 22:12
taking bets, lines are now open  :laugh: :laugh:
Title: Re: project £500 worries and more wheels p22
Post by: SoundillusioN on 19 November 2010, 22:22
43!... let the betting commence!... as long as I get a cut of the winnings!
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 19 November 2010, 23:37
Umm 50. Lol :p
Title: Re: project £500 worries and more wheels p22
Post by: SoundillusioN on 20 November 2010, 00:04
Umm 50. Lol :p
(http://2.bp.blogspot.com/_3RaELGHa1vU/TB5_OsO5B3I/AAAAAAAACQI/o0SmCLHwYAU/s1600/middle_finger1.jpg)
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 20 November 2010, 07:55
? On phone
Title: Re: project £500 worries and more wheels p22
Post by: Peej1981 on 20 November 2010, 08:02
I think that we should all be allowed to ask one question to get an idea of what age to go for....... i will start  :rolleyes: :rolleyes:

Have you got a bus pass :evil: :evil:
Title: Re: project £500 worries and more wheels p22
Post by: SoundillusioN on 20 November 2010, 10:18
I think that we should all be allowed to ask one question to get an idea of what age to go for....... i will start  :rolleyes: :rolleyes:

Have you got a bus pass :evil: :evil:

no but old enough to give you a clip round the ear!  :grin:
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 20 November 2010, 10:27
 :angry:

anyway, back to my car.

sh!t, isnt it.
Title: Re: project £500 worries and more wheels p22
Post by: SoundillusioN on 20 November 2010, 10:32
:angry:

anyway, back to my car.

sh!t, isnt it.

I blame them pair!..... sorry....

no its not!
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 20 November 2010, 10:35
:angry:

anyway, back to my car.

sh!t, isnt it.

I blame them pair!..... sorry....

no its not!

only messing. i have nothing constructive to say at the minute anyway. other than...

i dont like the way my car sits as you know. i have zero cash untill february. can i chop my eibach springs or is that stupid?
Title: Re: project £500 worries and more wheels p22
Post by: SoundillusioN on 20 November 2010, 12:58

only messing. i have nothing constructive to say at the minute anyway. other than...

i dont like the way my car sits as you know. i have zero cash untill february. can i chop my eibach springs or is that stupid?

Well you know you can, its more of question of should you???... if you're not worried about the fact that it may impact their performance a little and in the long term you may want to change them when you have more money then do it...  Since there seems to be no explanation as to why it sits like it does, I think the only option you have one day when cash is better is a set of coilovers..
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 20 November 2010, 13:46
the only reason i have not done so far (other than it being rough of course) is that i am holding onto some vain hope that when i fit coilovers i can recoup some cash by selling the eibach ones. but is there something wrong with them? who knows?

Title: Re: project £500 worries and more wheels p22
Post by: lemski on 20 November 2010, 15:29
He rears have sagged I rekon dave. I wouldn't cut them mate
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 20 November 2010, 16:06
thicko question here... is it just the springs that are likely to be at fault or the dampers too?

ignore scott's input though (i seriously think he is a little jealous!) - the car these came off lived a very easy life, despite being a track car but they haven't just sat in teh same position for 15 years as he would have one believe
Title: Re: project £500 worries and more wheels p22
Post by: SoundillusioN on 20 November 2010, 17:49
thicko question here... is it just the springs that are likely to be at fault or the dampers too?

ignore scott's input though (i seriously think he is a little jealous!) - the car these came off lived a very easy life, despite being a track car but they haven't just sat in teh same position for 15 years as he would have one believe
 
I can't see quality eibach springs sagging even if they had a bit of abuse TBO.  The suspension I took off the mk1 were Eibach springs and Boge shocks and a good few years old too, they almost still looked like new when clean and it sat fine.  Also if a spring is going to sag i would expect the front to give in due to the weight, the rear has to cope with far less...

The shocks should have no say in this at all as they do nothing to support the car or the way it sits etc unless of course the front shocks have seized which you would certainly know about if they had.
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 20 November 2010, 18:09
My rear spring sagged on my coilies but it wil just be the spring. New springs would sort it
Title: Re: project £500 worries and more wheels p22
Post by: SoundillusioN on 20 November 2010, 18:18
My rear spring sagged on my coilies but it wil just be the spring. New springs would sort it

Who are the springs made by?
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 20 November 2010, 19:49
Suppersport. 300quid suspension. And its 4years old. I know its not koni spec but thers the chance daves rears have sagged and that's y the fronts are still sittin like new. Part from that I don't know as I've scene a pic of the track car and its sat better and everythings just been swapped. Hmmm...
Title: Re: project £500 worries and more wheels p22
Post by: Peej1981 on 21 November 2010, 07:50
We need to find you a set of rear springs that we van put on yours to see if it sits ok with them? How low is yours? What I was thinking once I have taxed my car is to come down to you and put my rear springs on yours and see how it sit, do the same with mine but with your springs?
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 21 November 2010, 10:47
It's supposed to be a 60mm drop. Thanks for the offer. Could be a go-er.

In wheel news, i'm thinking about knocking the gsi idea on the head due to having to replace adapters. Just won a set of boxster 17's for 56 quid on ebay. Rears and 8 inch so think i'll try them instead. Maybe. 
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 21 November 2010, 11:29
Wen u lettin me try the porsch wheels on mine dave
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 21 November 2010, 13:03
Whenever you like dude but i'll be ebaying them on thursday
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 21 November 2010, 14:55
Hmmm i'll just wait for you new ones and see what they look like inder my arches and the see if I want some for myself
Title: Re: project £500 worries and more wheels p22
Post by: Peej1981 on 22 November 2010, 11:55
Hey Dave follow link and let me know:

http://www.golfgtiforum.co.uk/index.php?topic=173044.0
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 22 November 2010, 13:16
done, you spam monkey.

my car is getting lower at the back!

just got a set of standard rear shocks and springs so i am going to swap over to those whilst i work out what is happening
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 22 November 2010, 16:19
sh!t u wanna borrow my coilies and I'll borrow ur spring setup?
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 22 November 2010, 17:45
cheers for the offer liam.

just had a measure up (after taking 2 porker wheels out the back!) and it is stllt he same as it was.

might refit the standard set up if it came to that
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 22 November 2010, 17:50

Haha. Well the offer stands if you want mate. When can I try some porsch wheels mate. Wednesday night?
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 22 November 2010, 22:49
cheers.

i will bring the ywists on weds. i guarantee they wont fit though and you'll shred my tyres.

thinking of painting hte new wheels pale orange. gash? or poor man's club sport?
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 23 November 2010, 06:51
I'll raise my car up haha. I rekon a bright orange would b better or blue maybe dave? These the boxter wheels?
Title: Re: project £500 worries and more wheels p22
Post by: Peej1981 on 23 November 2010, 07:36
Orange is awasome and not sure about blue  :huh:, what time does it start on weds??? Might be able to make it this week  :grin:
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 23 November 2010, 08:56
It starts when people arrive! I'll be there around 6.

I was thinking a paler shade to go with my subdued paintwork on the car
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 23 November 2010, 09:02
I like the thinking dave. What sort of pale orange. Like faded look or just a light orange?
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 23 November 2010, 17:37
just light. i'll see what condition they are in first though
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 23 November 2010, 17:52
Could look quite good mate
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 24 November 2010, 10:15
are you coming to the unit tonight lem? IF i am allowed on a ramp i want to drop my rear suspension. hopefully gareth is collecting the new porsche wheels today so i will swap tyres and get them fitted. they are genuine this time too!

really really want the front bumper straightening up too
Title: Re: project £500 worries and more wheels p22
Post by: lemski on 24 November 2010, 12:35
Chelsea says I'm not allowed to come out to play :(
I want to see the porsch wheels :(.
I'll sneak out and leave a pillow under the quilt ;)
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 24 November 2010, 12:37
 :kiss:

i cant now either. need to go pick up a car for gareth. looks like i'll be doing it on my drive in the snow now
Title: Re: project £500 worries and more wheels p22
Post by: lewis1641 on 26 November 2010, 12:44
Well well. I was rummaging through my box of bike bits last night when i stumbled upon a golf ball gear knob. I know caistor is looking for one so i did the decent thing...

Sent him a text message showing said knob. Saying 'look what i found'

Shortly followed by a picture of it on my gear lever!!

Apparently i'm a w+'@€r! !!

Sorry caistor!
Title: Re: project £500 worries and more wheels p22
Post by: VR6_Wherry on 26 November 2010, 13:31
Well well. I was rummaging through my box of bike bits last night when i stumbled upon a golf ball gear knob. I know caistor is looking for one so i did the decent thing...

Sent him a text message showing said knob. Saying 'look what i found'

Shortly followed by a picture of it on my gear lever!!

Apparently i'm a w+'@€r! !!

Sorry caistor!

 :grin: :grin: :grin:
Title: Re: project £500 Update for caistor bmx p35
Post by: Sam on 26 November 2010, 13:35
 :grin: :grin: :grin: :grin: :grin:
Title: Re: project £500 Update for caistor bmx p35
Post by: lewis1641 on 26 November 2010, 22:12
Tonight i have mostly been making my car look crap.

Stripped the back end down and replaced the springs with some standard ones. The car is obviously sitting higher, just need to ascertain whether or not the car still squats. Can't see that it will. I've got a bit of money in my gaypal account. Might order some new springs tomorrow. Or coilovers!
Title: Re: project £500 Update for caistor bmx p35
Post by: tsr_adi on 26 November 2010, 22:47
coilovers FTW  :cool:
Title: Re: project £500 Update for caistor bmx p35
Post by: Sam on 27 November 2010, 02:35
coilovers FTW  :cool:

I agree, even if its some ghay ebay specials its gonna look and feel better than the weird setup you have atm
Title: Re: project £500 Update for caistor bmx p35
Post by: lewis1641 on 27 November 2010, 10:59
not sure really. my dampers are really good and give a firm but comfortable ride. i think i might buy some new springs first and if that fails go to coilies.

anyway, this is how the car sits now...

(http://i51.tinypic.com/173l94.jpg)

and before

(http://i54.tinypic.com/2qioj85.jpg)
Title: Re: project £500 Update for caistor bmx p35
Post by: lemski on 27 November 2010, 11:10
LOL. Am sorry dave. Get some coillies mate. Or lower front springs
Title: Re: project £500 Update for caistor bmx p35
Post by: lewis1641 on 27 November 2010, 11:20
i will eventually but this will do me for now i think. need the snow to clear to see how it handles! i think its safe to say the rear springs have sagged though
Title: Re: project £500 rear suspension bodged!
Post by: lemski on 27 November 2010, 15:23
I told you didn't I dave. Get some more 60mm rear springs mate. Dampers are fine I would think. Then see how it sits. And if its still lower on back save for coillies and as I would say slam it.
Title: Re: project £500 rear suspension bodged!
Post by: SoundillusioN on 29 November 2010, 12:18
Looks better now... what bodge did you end up doing?  can't seem to find where you said what you did?
Title: Re: project £500 rear suspension bodged!
Post by: lewis1641 on 29 November 2010, 13:18
ended up using the koni dampers with mk3 rear springs with one coil cut off!

dont know how it will handle as there's thick snow everywhere at the minute
Title: Re: project £500 rear suspension bodged!
Post by: Peej1981 on 29 November 2010, 15:57
Mr Lewis you are the biggest bodger so this does not supprise me  :laugh: :laugh:
Title: Re: project £500 rear suspension bodged!
Post by: SoundillusioN on 29 November 2010, 17:20
ended up using the koni dampers with mk3 rear springs with one coil cut off!

dont know how it will handle as there's thick snow everywhere at the minute
That shouldn't stop you trying... might be more fun!  :grin:
Title: Re: project £500 rear suspension bodged!
Post by: tsr_adi on 29 November 2010, 17:28
car park drifting FTW
Title: Re: project £500 rear suspension bodged!
Post by: lemski on 29 November 2010, 17:35
*Cough* coilies *cough*
Title: Re: project £500 rear suspension bodged!
Post by: lewis1641 on 29 November 2010, 19:36
Its not that much of a bodge kai- no zip ties, bunjie straps or rape tape used.

I did have a bit of a play in the snow but not enough to know if the back end will stick or not.

Coilies will be on hold till after christmas.
Title: Re: project £500 rear suspension bodged!
Post by: lemski on 29 November 2010, 19:51
Good plan that. So what made you cut a coil of mk3 springs and put them on the mk2 surely the sagged suspension would be better still. And did you get your new wheels on??
Title: Re: project £500 rear suspension bodged!
Post by: lewis1641 on 30 November 2010, 00:01
I used mk3 springs as i had them laying around, as you do (they do have their uses i guess) but they were way longer than the eibach springs - it would have sat really high at the rear.

Wheels are not with me yet. Hopefully by the end of the week. Starting to think about putting the twists back on with the rear 'sorted'. Less sag may mean no scrubbing. If that is the case i might have some cheap boxster wheels to sell!
Title: Re: project £500 rear suspension bodged!
Post by: tsr_adi on 30 November 2010, 08:31
you'l regret putting them on if you have a snow drift related kerb accident mate
Title: Re: project £500 rear suspension bodged!
Post by: lewis1641 on 30 November 2010, 09:34
good point.
Title: Re: project £500 rear suspension bodged!
Post by: lemski on 30 November 2010, 15:08
Keep the boxter wheels til after new year and I'll by them off you for my neg. I rekon they'd look sweet as in the summer. I'll just not have my car rediculasly low obv.
Title: Re: project £500 rear suspension bodged!
Post by: lewis1641 on 06 December 2010, 12:40
sorry bud but i think the boxster wheels will be staying with me.  collected them yesterday and they are in really good condition, are light and should fit el golfio better. i can find you some if you want though?
Title: Re: project £500 rear suspension bodged!
Post by: lemski on 06 December 2010, 15:05
Please do find me an assortment of porsche wheels for after new year I like the 15inch ones or a set of merc wheels for neg.
Title: Re: project £500 rear suspension bodged!
Post by: lewis1641 on 08 December 2010, 23:46
The wife's seat estate's been out of action for a few days due to a frozen coolant system - silly me.

Anyway i let her have the gti whilst it was getting sorted - thought that would be an incentive for me to get my finger out!

Anyway took her car to my mate's garage tonight and thawed it out. Luckily i've got away with it scott free. Might need a thermostat as it's running a little colder than it did but that's not the end of the world.

Whilst it was thawing out we put my 205 40 tyres off the twists and onto my new boxster wheels.

I was really uncertain about them at first. They don't look too good on the boxster and didn't scream 'porsche' when i picked them up. However my mate convinced me to give them a go and tonight i swapped the tyres over. Straight away they look a million times better. Can't wait for this ice to bugger off and fit them to the car.

The rears are only 8's so the stretch is nothing like as bad as before.

Really excited again. Grainy pics tomorrow. Might even fit them tomorrow, sod the ice
Title: Re: project £500 rear suspension bodged!
Post by: cняis on 08 December 2010, 23:46
The wife's seat estate's been out of action for a few days due to a frozen coolant system - silly me.

Anyway i let her have the gti whilst it was getting sorted - thought that would be an incentive for me to get my finger out!

Anyway took her car to my mate's garage tonight and thawed it out. Luckily i've got away with it scott free. Might need a thermostat as it's running a little colder than it did but that's not the end of the world.

Whilst it was thawing out we put my 205 40 tyres off the twists and onto my new boxster wheels.

I was really uncertain about them at first. They don't look too good on the boxster and didn't scream 'porsche' when i picked them up. However my mate convinced me to give them a go and tonight i swapped the tyres over. Straight away they look a million times better. Can't wait for this ice to bugger off and fit them to the car.

The rears are only 8's so the stretch is nothing like as bad as before.

Really excited again. Grainy pics tomorrow. Might even fit them tomorrow, sod the ice

get on with it then!  :cool:
Title: Re: project £500 rear suspension bodged!
Post by: lewis1641 on 09 December 2010, 11:57
these are they. with golf friendly tyres

(http://i52.tinypic.com/2qk3xau.jpg)
Title: Re: project £500 rear suspension bodged!
Post by: LazyLunatic on 09 December 2010, 12:55
Sweet :cool:

Loving the project bud :afro:
Title: Re: project £500 rear suspension bodged!
Post by: Dec on 09 December 2010, 13:45
Pics with the wheels on :grin: :tongue:
Title: Re: project £500 rear suspension bodged!
Post by: lewis1641 on 09 December 2010, 15:33
I'll brave the cold and stick em on later tonight
Title: Re: project £500 rear suspension bodged!
Post by: lemski on 09 December 2010, 18:18
Mr Lewis I am shocked. Although I like wheels. Muchly. I'll wait a few weeks before stealing them and putting em on mine... I'll put some wheels on your gole so you don't realize.
Unlucky bout the seat. Door locks okay now?
Title: Re: project £500 rear suspension bodged!
Post by: lewis1641 on 09 December 2010, 23:01
Mr Lewis I am shocked. Although I like wheels. Muchly. I'll wait a few weeks before stealing them and putting em on mine... I'll put some wheels on your gole so you don't realize.
Unlucky bout the seat. Door locks okay now?

glad you like them. doors are fine now, thanks for the advice

I'll brave the cold and stick em on later tonight

ended up building a bike instead! there's always tomorrow
Title: Re: project £500 rear suspension bodged!
Post by: lemski on 10 December 2010, 07:13
I would of bilt the bike aswell mate. I'd be puttin the wheels on on a weekend when u can really see how they look on the golf
Title: Re: project £500 rear suspension bodged!
Post by: lewis1641 on 10 December 2010, 19:50
guess what...

wheels are on  :cool:

no pics coz its too dark. might take car to work tomorrow and give it a clean then reveal the new look to the golfgti.co.uk massiv

boxster wheels ftw
Title: Re: project £500 rear suspension bodged!
Post by: lemski on 10 December 2010, 20:02
But they'll be gone by tomorow mate. Haha ;)
Title: Re: project £500 rear suspension bodged!
Post by: tsr_adi on 10 December 2010, 21:30
this is useless info without pics  :lipsrsealed:
Title: Re: project £500 rear suspension bodged!
Post by: lewis1641 on 11 December 2010, 12:55
(http://i172.photobucket.com/albums/w4/lewis1641/111220101407small.jpg)
Title: Re: project £500 rear suspension bodged!
Post by: Dec on 11 December 2010, 12:59
Niiice, coilovers!!!! :cool:
Title: Re: project £500 rear suspension bodged!
Post by: lewis1641 on 11 December 2010, 13:16
cheers dec. coilovers end of january. think i'll need to drop the tyres down to 195's when it goes lower
Title: Re: project £500 new wheels (again)
Post by: Dec on 11 December 2010, 13:53
Looks better in the edited pic actually (was a massive side on pic when I commented!)

Coilovers would improve it but think it looks ok as it is actually! Can't really tell you to get coilovers when my car sits about the same :tongue:
Title: Re: project £500 new wheels (again)
Post by: lemski on 11 December 2010, 14:45
No you won't dave. You just have to be clever when setting up the suspension. What tyres are on now?
Title: Re: project £500 new wheels (again)
Post by: lewis1641 on 11 December 2010, 14:58
205/40/17 rear wheels are 8j fronts are  6.5  :embarassed:
Title: Re: project £500 new wheels (again)
Post by: lemski on 11 December 2010, 15:39
I had mine as low as it is now on 7.5j fronts on 205/45/16s and that didn't scrub. I just needed to adjust my camber n such
Title: Re: project £500 new wheels (again)
Post by: tsr_adi on 11 December 2010, 15:43
I can't help but feel those wheels would look better gunmetal grey tbh
Title: Re: project £500 new wheels (again)
Post by: lewis1641 on 11 December 2010, 16:07
i think you are probably right adi. i was thinking orange.


they are currently mint oem paint so i will wait till the wife's trashed them a bit before painting them (funny how its always the "wife" that curbs wheels
Title: Re: project £500 new wheels (again)
Post by: dubsport on 11 December 2010, 16:42
no spacial awareness these women  :wink: :grin:
Title: Re: project £500 new wheels (again)
Post by: tsr_adi on 11 December 2010, 18:40
nooooo not orange! Every jade green mk2 I've seen with grey wheels looks awesome, I fancy doing my P slots in that colour. I would photoshop it for ya but it would take all night to draw around the holes in the boxter wheels
Title: Re: project £500 new wheels (again)
Post by: lemski on 11 December 2010, 18:43
pale orange like you 1st wanted mate. its all about what you want. i would go for black but thats just me
Title: Re: project £500 rear suspension bodged!
Post by: SoundillusioN on 15 December 2010, 01:02
(http://i172.photobucket.com/albums/w4/lewis1641/111220101407small.jpg)

Looks too high on the back now.  :grin:

You have some nice wheels though  :cool:

..............but straighten that bumper up boy!
Title: Re: project £500 rear suspension bodged!
Post by: Wayne on 15 December 2010, 08:46
(http://i172.photobucket.com/albums/w4/lewis1641/111220101407small.jpg)

Looks really good :afro:
Title: Re: project £500 new wheels (again)
Post by: lewis1641 on 15 December 2010, 11:14
thanks wayne.

mr illusion (scott??) the back is definately too high now!

bumper is on the to do list. i was going to leave it as it needs replacing but cant seem to find a better one.
Title: Re: project £500 new wheels (again)
Post by: SoundillusioN on 15 December 2010, 12:48
thanks wayne.

mr illusion (scott??) the back is definately too high now!

bumper is on the to do list. i was going to leave it as it needs replacing but cant seem to find a better one.

I know but I was only pulling your leg after all the effort of trying to sort the issue of it being too low.  :grin:

Had the same with bumpers, mine got smashed up and struggled to find another one that was decent,  bought 3 before I found a new one cheap which I have already scratched!   :angry:  also made the mistake of binning the broken one with the headlight washers still on it!  :sad:

who's scott?  :grin:

Shaun
Title: Re: project £500 new wheels (again)
Post by: lewis1641 on 15 December 2010, 13:23


I know but I was only pulling your leg after all the effort of trying to sort the issue of it being too low.  :grin:


git
Title: Re: project £500 new wheels (again)
Post by: Dec on 15 December 2010, 15:02
I was going to say I have a set of small bumpers you can have for postage money, then I remembered that they're pretty fooked anyway :sad: Sorry mate
Title: Re: project £500 new wheels (again)
Post by: lewis1641 on 15 December 2010, 15:12
 :grin:

thanks for the almost offer!

i need to stop making excuses and get them straightened out really
Title: Re: project £500 new wheels (again)
Post by: SoundillusioN on 15 December 2010, 16:12
:grin:

thanks for the almost offer!

i need to stop making excuses and get them straightened out really

They don't look that bad and its only a 10 minute job per bumper, well it is on a mk1 setup anyway.
Title: Re: project £500 new wheels (again)
Post by: Dec on 15 December 2010, 16:33
:grin:

thanks for the almost offer!

i need to stop making excuses and get them straightened out really

Sorry dude, worded that totally wrong haha, was in a rush to leave work!

Meant to say something a bit more like..

I have a set of mk2 small bumpers that you can have for whatever posting costs, but they are probably worse than yours!

 :grin: Sounds a bit better, let me know lol
Title: Re: project £500 new wheels (again)
Post by: lewis1641 on 15 December 2010, 16:58
haha. cheers dec.

my rear bumper is bent in the middle thanks to the mrs running into the back of it on the day they were fitted. (thank god they were on!) it also broke the moulding where it attaches to the body so really could do with a  new rear. its not too bad as is though.

front has some deep marks in one corner and obviously has a bit of a twist. i'll realign it and look at replacing them both when a mint pair pop up.
Title: Re: project £500 new wheels (again)
Post by: lemski on 15 December 2010, 17:00
I never noticed the bumpers when I looked round this at scotts. How's the rear suspension treatin ya?
Title: Re: project £500 new wheels (again)
Post by: SoundillusioN on 15 December 2010, 18:12
I never noticed the bumpers when I looked round this at scotts. How's the rear suspension treatin ya?

You've never been round mine!? has he bob?  :grin:

Shaun
Title: Re: project £500 new wheels (again)
Post by: lemski on 15 December 2010, 18:20
No shaun scott with the garage. Y r u now scott? Its confusin. Aren't u in a differant county
Title: Re: project £500 new wheels (again)
Post by: SoundillusioN on 15 December 2010, 20:01
No shaun scott with the garage. Y r u now scott? Its confusin. Aren't u in a differant county

Mr Lewis will get the joke.... Yes I am in warwickshire.
Title: Re: project £500 new wheels (again)
Post by: lemski on 15 December 2010, 20:21
Damn u inside joke people. Haha. I thought you were the otherside of the world
Title: Re: project £500 new wheels (again)
Post by: lewis1641 on 15 December 2010, 22:28
Don't worry liam- i thought shaun was called scott.

Rear suspension seems ok but not had a propper drive yet- been too much snow. I did collect a set of wheels on sunday though and not a hint of scrubbage so a definate improvement.
Title: Re: project £500 new wheels (again)
Post by: SoundillusioN on 15 December 2010, 23:28
Don't worry liam- i thought shaun was called scott.

Rear suspension seems ok but not had a propper drive yet- been too much snow. I did collect a set of wheels on sunday though and not a hint of scrubbage so a definate improvement.

Thats good then, you still got snow!.... oh and more wheels!  :shocked: :shocked:

Damn u inside joke people. Haha. I thought you were the otherside of the world

Wasn't really an inside joke, was a few posts ago in this thread....  where the fook did you think I was from!?
Title: Re: project £500 new wheels (again)
Post by: lemski on 16 December 2010, 06:35
I don't know mate. Tbh

Dave another set? And how strange to think scott and not shaun. No scrubbage is good
Title: Re: project £500 new wheels (again)
Post by: daviegti on 16 December 2010, 09:48
im well impressed mate from what it was to what it is now is brilliant well done alot a love went into it lookin good mate
Title: Re: project £500 new wheels (again)
Post by: SoundillusioN on 16 December 2010, 10:03
im well impressed mate from what it was to what it is now is brilliant well done alot a love went into it lookin good mate

Well as done with my thread, a gentle reminder of how it all started and not that long ago too!

(http://i41.tinypic.com/111jouw.jpg)

Shaun
Title: Re: project £500 new wheels (again)
Post by: lewis1641 on 16 December 2010, 10:40
im well impressed mate from what it was to what it is now is brilliant well done alot a love went into it lookin good mate

cheers dude.

thanks for the reminder shaun! it was a rough old bird.
Title: Re: project £500 new wheels (again)
Post by: Sam on 16 December 2010, 12:57
Wooaaahhh didnt realise she was that bad to start with dave. Where did you get her sprayed btw?
Title: Re: project £500 new wheels (again)
Post by: lewis1641 on 16 December 2010, 13:14
dont worry sam, it'll soon look like that again the way things are going.

painted in a garage in scun thorpe. not the best paintjob in the world but considering the price, not bad either
Title: Re: project £500 new wheels (again)
Post by: SoundillusioN on 16 December 2010, 13:22
Wooaaahhh didnt realise she was that bad to start with dave. Where did you get her sprayed btw?

it's funny how many people follow threads but only from the point they find it.  :grin:
Title: Re: project £500 new wheels (again)
Post by: lemski on 16 December 2010, 13:24
I like to read it all but when you get a long thread. You tend to forget what's gone on and have to re-read.



Dave when you gunna change your wheels???.... Again
Title: Re: project £500 new wheels (again)
Post by: Sam on 16 December 2010, 13:26
Yer I have read the whole thing but over time. Just thought I would drop in and interupt the wheel/suspension isnt right chit chat  :lipsrsealed:
Title: Re: project £500 new wheels (again)
Post by: lewis1641 on 16 December 2010, 13:33
and right you are too sam.

liam. this is it for wheels for a while. MIGHT put the rx2 splits on in the summer but sticking with these for the time being. same with suspension.

need to get the interior cleaned out tonight ready for sunday. might even polish it on saturday if the weather holds.
Title: Re: project £500 new wheels (again)
Post by: lemski on 16 December 2010, 13:37
Your excited about this aren't you. Mines getting sorted tomorow. Interia will have a clean and poss a polish to the neg bomb. Really no coillies? :(
Title: Re: project £500 new wheels (again)
Post by: Sam on 16 December 2010, 13:54
That remeinds me, need to was her when I get back from uni on sat.. hope my hosepipe isnt frozen up  :laugh:
Title: Re: project £500 new wheels (again)
Post by: lemski on 16 December 2010, 13:55
That wouldn't be funny
Title: Re: project £500 new wheels (again)
Post by: SoundillusioN on 16 December 2010, 14:06
That wouldn't be funny
mine was frozen this weekend in its reel when i really needed it.... easy solution, I ran it a hot bath!  :grin:
Title: Re: project £500 new wheels (again)
Post by: lemski on 16 December 2010, 14:09
Unlucky that. But that's why a bucket is what I would use
Title: Re: project £500 new wheels (again)
Post by: Dec on 16 December 2010, 17:33
Its snowing here :rolleyes: and forecast for the whole weekend :undecided:


I'd forgotten how it started out as well tbh! Awesome change, and even if the paint isn't the best, at least its all straight and one colour :cool: Love projects that start out like that and then recover!
Title: Re: project £500 new wheels (again)
Post by: lewis1641 on 16 December 2010, 18:53
Cheers dec. I need to keep mindful of the point of doing this project. I wanted a nice looking car  that didn't cost the earth. My paint looks great from 2 metres away. The closer you get the more imperfections you see. Well, i see them anyway!  But if i'd have wanted perfect paint i could have had it- at a price.
   
Title: Re: project £500 new wheels (again)
Post by: ShoozY on 21 December 2010, 01:19
i remember seeing this sweety in the flesh a litle while ago befor the snow set in, Imprfections or not this looked the shizz nizz for me, spesh those wheels!
Title: Re: project £500 new wheels (again)
Post by: Peej1981 on 21 December 2010, 09:33
I spy with my little eye a Shoozy?????
Title: Re: project £500 new wheels (again)
Post by: lewis1641 on 21 December 2010, 13:36
cheers dude. sadly the twists have been removed for the boxster wheels now.
Title: Re: project £500 new wheels (again)
Post by: SoundillusioN on 21 December 2010, 13:55
cheers dude. sadly the twists have been removed for the boxster wheels now.

Pics?
Title: Re: project £500 new wheels (again)
Post by: lemski on 21 December 2010, 17:05
There's a pic somewhere shauwn. You've probally missed the page as usual.
Title: Re: project £500 new wheels (again)
Post by: lewis1641 on 21 December 2010, 19:13
cheers dude. sadly the twists have been removed for the boxster wheels now.

Pics?

Page 39 - you've already seen them!
Title: Re: project £500 new wheels (again)
Post by: lewis1641 on 24 December 2010, 17:16
She's dead!

My mate crashed his car so i lent him mine so he can get to work. Went to pick it up today and it won't start. Bugger.

No idea what it is but i'm sure we'll sort it soon enough. Tried to jump start it but it didn't even try. Engine bay smells a bit petrolly so assume its getting fuel. Will confirm and check for spark in next few days. Poor thing.
Title: Re: project £500 new wheels (again)
Post by: lemski on 24 December 2010, 17:49
dave does this mean other engine time? checked all the fuses mate?
Title: Re: project £500 new wheels (again)
Post by: lewis1641 on 25 December 2010, 17:20
Not really investigated yet.

I'm not 100 percent about keeping this car so going to hold off engine swap till i'm a  little more secure about its future.
Title: Re: project £500 new wheels (again)
Post by: SoundillusioN on 26 December 2010, 16:53
She's dead!

My mate crashed his car so i lent him mine so he can get to work. Went to pick it up today and it won't start. Bugger.

No idea what it is but i'm sure we'll sort it soon enough. Tried to jump start it but it didn't even try. Engine bay smells a bit petrolly so assume its getting fuel. Will confirm and check for spark in next few days. Poor thing.

That sucks.... Are you getting power to lights with ignition on? If so, have you tried turning key with lights on, do they dim?

Dead Starter? Not got frozen coolant have you!?
Title: Re: project £500 new wheels (again)
Post by: lewis1641 on 26 December 2010, 19:33
Coolant is ok- was replaced a couple of weeks ago.

I've got power to the starter and it's cranking over a good one, just not firing. Still not done anything to investigate further- will have a ride over to it tomorrow and check for fuel and spark.

After a few minutes cranking the engine bay did smell of petrol so assume we flooded it- assume its got fuel and no spark.

Hope that's the case, if its got fuel and spark then its serious!
Title: Re: project £500 new wheels (again)
Post by: SoundillusioN on 26 December 2010, 21:19
I see, when you said it wasn't even trying I thought you meant it wasn't turning over....  sounds like spark issue then... hopefully something simple like a dead coil...

Fingers crossed.

Shaun
Title: Re: project £500 new wheels (again)
Post by: lemski on 26 December 2010, 23:48
Dave what you going to do if u get rid of mk2 get another?
Title: Re: project £500 new wheels (again)
Post by: lewis1641 on 27 December 2010, 09:16
If it goes it'll be for cash flow reasons so i'd be carless for a bit.

Would get another cheap mk2 gti or diesel when funds allowed
Title: Re: project £500 new wheels (again)
Post by: Peej1981 on 28 December 2010, 12:58
Dave sorry to hear about the car, if theres anything you need help with just let me know.
Title: Re: project £500 new wheels (again)
Post by: lewis1641 on 28 December 2010, 14:00
Cheers dude. Going to have a look at it saturday am if you are around?
Title: Re: project £500 new wheels (again)
Post by: Peej1981 on 28 December 2010, 16:51
sorry dude but working sat but off all sunday if you need any help then?
Title: Re: project £500 new wheels (again)
Post by: tsr_adi on 29 December 2010, 13:28
Do the K-jets have the little coil related box on the ECU heatshield (I know they don't have an ECU but the carb models still have the heatshield with a little box and a wiring plug on them.) Its common for this to cause no spark on the carb models. If yours has this then I have a few working spare ones. If its stinking of fuel then I hope for your sake its got no spark, then it could only be a few things, like plugs, leads, dizzy, coil etc, all fairly cheap items.
Title: Re: project £500 new wheels (again)
Post by: lewis1641 on 29 December 2010, 14:29
If its stinking of fuel then I hope for your sake its got no spark

my sentiments exactly!

cheers adi. i'll check for the box. its parked up at my mates house at the min so cant really do a lot. will recover it on saturday.
Title: Re: project £500 new wheels (again)
Post by: Bellend on 29 December 2010, 16:04
Is this SPi? Sorry I haven't really flicked right through.

If it is, check the throttle body injector, same symptoms as my dads, stank of fuel, turned out the injector had moved up and was dumping fuel straight in off the fuel pump.
Title: Re: project £500 new wheels (again)
Post by: SoundillusioN on 29 December 2010, 16:31
Do the K-jets have the little coil related box on the ECU heatshield (I know they don't have an ECU but the carb models still have the heatshield with a little box and a wiring plug on them.) Its common for this to cause no spark on the carb models. If yours has this then I have a few working spare ones. If its stinking of fuel then I hope for your sake its got no spark, then it could only be a few things, like plugs, leads, dizzy, coil etc, all fairly cheap items.

Yes they do, this only came up in the mk1 section a couple of days ago.  The Hall unit??

Shaun
Title: Re: project £500 new wheels (again)
Post by: lewis1641 on 30 December 2010, 09:53
What is spi dude? Edit. Single point injection? No its kjet

I think the thing you two are on about is attached to the offside suspension mount.

Had a go at firing it up last night and we nearly got there but the battery was failing. Hooked it up to jump leads and it fired but only 1 cylinder. Eventually got 3 going then let it warm up and the fourth fired.

Then it stalled! When i struck it up again my mate spotted the plug leads sparking. Bingo 
Title: Re: project £500 new wheels (again)
Post by: lemski on 30 December 2010, 10:17
Good job dave. She lives again then?
Title: Re: project £500 new wheels (again)
Post by: Peej1981 on 30 December 2010, 11:01
Glad to see she is alive again, at least it looks like it wasnt anything serious or costly. :grin:
Title: Re: project £500 new wheels (again)
Post by: tsr_adi on 30 December 2010, 18:51
good news!
Title: Re: project £500 new wheels (again)
Post by: Peej1981 on 30 December 2010, 22:07
Dave is it all running ok now???? Anyway all bomber county dubs check the linclnshire thread out, just uploaded the club sticker design, sorry dave for the hijack here  :grin:
Title: Re: project £500 new wheels (again)
Post by: lewis1641 on 08 January 2011, 09:51
just a very brief update. a few pages back i mentioned swapping the eibach rear springs for some chopped mk3 ones as i had suspected the eibachs had gone soft. at the time the roads were a mess so couldnt tell how it had affected the handling.

it has now had a couple of twisty drives. and it feels the same! so i suspect either a, rear sus makes very little difference or more likely b, the eibach springs are goosed and therefore performing as well as chopped mk3 driver springs!

Title: Re: project £500 new wheels (again)
Post by: Peej1981 on 08 January 2011, 20:29
mmm sounds like you are having a rite b!tch with your suspension  :sad: Might be able to help you out, i have come across a set of coilovers for mine which i am very very tempted in buying at the end of the month, now this will mean my suspension will be sat collecting dust until i sell them which i wont be in a hurry to do if you want to stick them onto your car???

Title: Re: project £500 new wheels (again)
Post by: lewis1641 on 08 January 2011, 20:53
thanks, might go for that. would only need the springs though.

might be getting hold of a mk1 on coilies. if that happens i'll swap that over instead though
Title: Re: project £500 new wheels (again)
Post by: Peej1981 on 08 January 2011, 20:58
Yeah not a prob mate, like i said it wont be until the end if the month when i will get them but will keep you posted.
Title: Re: project £500 new wheels (again)
Post by: lewis1641 on 20 January 2011, 19:54
project £500 to the rescue!

the wife's car is loosing its brake fluid and i have not had time to fix it so she's driving the gti at the minute, not that she is grateful.  porsche wheels are off as they are mint and i'd like to keep them that way, thankyou very much.

project £500 needs rescuing.

she called me today from horncastle. car won't start. bugger.  bunked off work, loaded aq mate's car up with tools and off i trotted fearing the worst.

she'd left the lights on. my fault apparently as my car doesnt give a warning. totally.

anyway i'm owed 2 hours free time now and the beast still lives on to fight another battle
Title: Re: project £500 new wheels (again)
Post by: lemski on 20 January 2011, 20:01
i hate leaving my lights on. but dave, all will be okay do not fear for you mk2. i gave you the solution
Title: Re: project £500 new wheels (again)
Post by: lewis1641 on 21 January 2011, 10:08
what solution?
Title: Re: project £500 new wheels (again)
Post by: lemski on 21 January 2011, 11:32
She can borrow neg. She'll never complain again
Title: Re: project £500 new wheels (again)
Post by: lewis1641 on 21 January 2011, 13:00
 :wink:
Title: Re: project £500 new wheels (again)
Post by: lemski on 21 January 2011, 18:23
You know it makes sence.
Title: Re: project £500 new wheels (again)
Post by: SoundillusioN on 21 January 2011, 18:26
project £500 to the rescue!

the wife's car is loosing its brake fluid and i have not had time to fix it so she's driving the gti at the minute, not that she is grateful.  porsche wheels are off as they are mint and i'd like to keep them that way, thankyou very much.

project £500 needs rescuing.

she called me today from horncastle. car won't start. bugger.  bunked off work, loaded aq mate's car up with tools and off i trotted fearing the worst.

she'd left the lights on. my fault apparently as my car doesnt give a warning. totally.

anyway i'm owed 2 hours free time now and the beast still lives on to fight another battle

Made me laugh............. all I can is *sigh* ................ women!  :grin:
Title: Re: project £500 update
Post by: lewis1641 on 31 January 2011, 13:20
got a few simple jobs sorted this weekend which has cheered me up a bit.

finally managed to get hold of the front door handle covers and a couple of window winders. fitted bulbs in the spot lights. fitted a new rear bumper and straightened up the front.

the mrs has been using the car for the past week so the porsche wheels have been replaced with a pair of steelies ont the front and a pair of for alloys on the back.

my mate is about to scrap his polo with my old g60's on. he said that as long as i left his car legal i could have the wheels back.

fitted them to the golf and they just look wrong in black - i was never a fan ont he track golf either.

decided as it is only temporary to paint them orange. couldnt get any paint so matt aqua it is.

i then gave the car a wash  and headed for the bombercountydubs.co.uk meet in lincoln and totally forgot to get pics. here's a couple from the meet though

(http://i51.tinypic.com/2u57uki.jpg)

(http://i55.tinypic.com/2ql79me.jpg)

(http://i52.tinypic.com/16gfzab.jpg)



Title: Re: project £500 update
Post by: cняis on 31 January 2011, 13:23
wanna sell the G60's?
Title: Re: project £500 update
Post by: lewis1641 on 31 January 2011, 13:35
not really. i have some vauxhall 15's with winter tyres on the wife's seat. my plan was to swap the winter tyres over to the g60's and put them on the seat. 
Title: Re: project £500 update
Post by: tsr_adi on 31 January 2011, 13:39
My car is officially lower AND more importantly faster. I like this fact  :evil:
Title: Re: project £500 update
Post by: lewis1641 on 31 January 2011, 13:48
My car is officially lower AND more importantly faster.  :evil:

for now...
Title: Re: project £500 update
Post by: tsr_adi on 31 January 2011, 13:52
I'l be happy with the fact its also cooler  :cool:
Title: Re: project £500 update
Post by: lewis1641 on 02 February 2011, 14:20
coilovers are on the way.

can't wait!
Title: Re: project £500 update
Post by: lemski on 02 February 2011, 17:45
Wheeeeeeeeeeeeeeeey. Go on mr lewis. Get some stance
Title: Re: project £500 update
Post by: tsr_adi on 03 February 2011, 10:02
If this goes lower than mine I'm chopping my springs  :grin:
Title: Re: project £500 update
Post by: lemski on 03 February 2011, 12:32
There here. Will be low now.
Title: Re: project £500 coilies on.p47
Post by: lewis1641 on 05 February 2011, 10:10
bunked off work early so popped to my mate's workshop and fitted the coilovers.

took a little longer than expected but i am not great with mechanical stuff. we decided to start off with it as low as it woild go! here's the result...

(http://i52.tinypic.com/2rgjk10.jpg)

i think it is a little too low at the back, i like a bit of rake so will probably raise it 10mm or so but i am letting it settle for a week first.

felt funny putting fuel in it as the filler is so much lower now!
Title: Re: project £500 coilies on.p48
Post by: cняis on 05 February 2011, 13:33
looking good, but not too sure on the colour of the wheels against the car colour  :undecided:

any wheel scrubbing issues?
Title: Re: project £500 coilies on.p48
Post by: lewis1641 on 05 February 2011, 14:02
wheels will be powdered silver later in the year.

no scrubbing as yet. i gave it some beans last night and all was well. not had anyone inthe back yet though.  the arches were modified to fit the porsche wheels so they are reasonably cavernous
Title: Re: project £500 coilies on.p48
Post by: tdi_blu on 05 February 2011, 15:49
Sits nice dont look to low at the back to me  :wink:
Title: Re: project £500 coilies on.p48
Post by: lewis1641 on 05 February 2011, 15:55
cheers. maybe i am paranoid as i have been plagued with a saggy rear end since the car was first back on the road.
Title: Re: project £500 coilies on.p48
Post by: SoundillusioN on 05 February 2011, 16:19
Yeah you like your saggy rears now don't you!  :grin:

Looks great.. can't believe it doesn't scrub on bends up front.... if that's the case and you're worried about the rear, drop the front more.. bye bye helper springs!  :cool:
Title: Re: project £500 coilies on.p48
Post by: lemski on 05 February 2011, 19:57
Yeh helpers out, bumb stops cut down. Will be sweet then. I like the blue against the colour of the car but then av seen it in person and it looks diff from picstured
Title: Re: project £500 coilies on.p48
Post by: cняis on 05 February 2011, 20:59
i wouldnt go lower  :huh:
Title: Re: project £500 coilies on.p48
Post by: Wayne on 05 February 2011, 21:00
Loads better, I would raise the rear a touch.
Title: Re: project £500 coilies on.p48
Post by: lewis1641 on 05 February 2011, 21:03
Definately not going lower and going to try with the rear up a tad in a couple of weeks. .G'll also be putting the boxster wheels back on so may need to raise it a bit then anyway.  They have 205 45 17 tyres g60's have 195 50 on 15's.
Title: Re: project £500 coilies on.p48
Post by: lemski on 05 February 2011, 21:18
only a tad mate, if you look at the pic you have the side is actually level, its cos the rear arches are lower than the front arches which makes em look lower
Title: Re: project £500 coilies on.p48
Post by: fecked_tt on 06 February 2011, 14:56
keep your eye on the front plastic arches making a bid for freedom!
Title: Re: project £500 coilies on.p48
Post by: lewis1641 on 08 February 2011, 22:31
keep your eye on the front plastic arches making a bid for freedom!

i have trimmed them right back today so there's plenty of room now.

i have fitted the boxster wheels tonight but there's clearance issues on the rear. i trimmed the bottom edge of the arch trim off but they are still catching.

i pplan to raise the back end by about 10mm. there should be loads of clearance then and it will also make it very slightly nose down - the stance i want.

if this all fails then the boxster wheels will be going and i'll fit something smaller
Title: Re: project £500 coilies on.p48
Post by: lewis1641 on 11 February 2011, 10:25
last night i adjusted the rear suspension. brought it up about 10mm and the car can move now!  stance is still a little flat for my liking.

i am no longer convinced these wheels work on this car. may give the twists another go or just go for some wideish 15's.

i was amazed how much crud there was on the threads after only 6 days and about 130 miles. i greased them up but will definately need to keep on top of them.

pic...

(http://i51.tinypic.com/jktzk7.jpg)
Title: Re: project £500 coilies on.p48
Post by: Dec on 11 February 2011, 10:30
 :cool: looks sweet like that dude :Afro:

Possibly smaller wheels would work better, but I like it the height it is with those wheels :smiley:
Title: Re: project £500 coilies on.p48
Post by: SoundillusioN on 11 February 2011, 10:33
Those wheels look really  :cool:

Just maybe not on a mk2 IMO, too big, cars sitting well though. :afro:
Title: Re: project £500 coilies on.p48
Post by: lewis1641 on 21 March 2011, 21:52
grrr. fuel pump has developed a leak.   :angry:
Title: Re: project £500 coilies on.p48
Post by: cняis on 21 March 2011, 22:02
last night i adjusted the rear suspension. brought it up about 10mm and the car can move now!  stance is still a little flat for my liking.

i am no longer convinced these wheels work on this car. may give the twists another go or just go for some wideish 15's.

i was amazed how much crud there was on the threads after only 6 days and about 130 miles. i greased them up but will definately need to keep on top of them.


tut  :lipsrsealed:

 :grin:
Title: Re: project £500 coilies on.p48
Post by: tech1889 on 21 March 2011, 22:16
them wheels dont suit imo.. the wheels in your sig much better for the car  :smiley:
Title: Re: project £500 coilies on.p48
Post by: lewis1641 on 21 March 2011, 23:15
Agreed but... In the flesh the current wheels do look good. Also the twists are just too wide to be practical. Also being reps they are heavy.
 
I am on the lookout for the 17 inch twist a like's that were standard on some boxsters. Don't look quite as good as the 911 wheels but reasonable size and weight.
 
Lol at chris.
Title: Re: project £500 coilies on.p48
Post by: lemski on 22 March 2011, 07:19
dave, lookin good. text me about them wheels so we can start on the passat
Title: Re: project £500 coilies on.p48
Post by: lewis1641 on 04 April 2011, 15:36
got a fuel leak, grr.

pump seemed to be well passed its best so i let liam raid it to get his rinning. sourced a replacement and that is now leaking. turns out the (original) filter is cracked , not a problem with the pump!

anyway, thanks to liam for being nice to me despite a hangover. we should be rolling soon...
Title: Re: project £500 coilies on.p48
Post by: lemski on 04 April 2011, 16:27
we will be rolling soon. just when a new filter is aquired
Title: Re: project £500 coilies on.p48
Post by: apie2004 on 04 April 2011, 16:54
got a fuel leak, grr.

pump seemed to be well passed its best so i let liam raid it to get his rinning. sourced a replacement and that is now leaking. turns out the (original) filter is cracked , not a problem with the pump!

anyway, thanks to liam for being nice to me despite a hangover. we should be rolling soon...

Could be worse, you could have a mk3 petrol gearbox
Title: Re: project £500 coilies on.p48
Post by: lemski on 04 April 2011, 18:42
got a fuel leak, grr.

pump seemed to be well passed its best so i let liam raid it to get his rinning. sourced a replacement and that is now leaking. turns out the (original) filter is cracked , not a problem with the pump!

anyway, thanks to liam for being nice to me despite a hangover. we should be rolling soon...

Could be worse, you could have a mk3 petrol gearbox


LOL so true. o wait...  :lipsrsealed:

sorry dave
Title: Re: project £500 coilies on.p48
Post by: lewis1641 on 27 May 2011, 20:57
not updated this in a while...

replacement fuel pump ended up faulty and a further replacement took forever to arrive so the car sat for ages. while it was off the road I replaced the front pads (discs are still fine\) and rear discs, pads and bearings.

got it all sorted now so rolling again.

stumbled upon a set of 17" RH wheels really badly listed on ebay so snapped them up. I was initially going to move them on as a cash generator but actually quite like them in the flesh.  tonight i whipped the porsche wheels off and fitted these.  they are et40 so pplenty of tuck - makes the back end look totally different after the poke of the boxster rims.

i think they suit the car. what do you think??

(http://i56.tinypic.com/idzt4n.jpg)
Title: Re: project £500 up and running again. rh wheels. new pic p50
Post by: Wayne on 27 May 2011, 21:17
Wheels look good  :cool:
Title: Re: project £500 up and running again. rh wheels. new pic p50
Post by: lewis1641 on 27 May 2011, 21:27
thanks. just realised these sit firther in so i can wind the coilovers back down again!
Title: Re: project £500 up and running again. rh wheels. new pic p50
Post by: thai-wronghorse on 27 May 2011, 23:46
I think they look a bit on the large side for a mk2 tbh. Each to their own though.
Title: Re: project £500 up and running again. rh wheels. new pic p50
Post by: Toby on 28 May 2011, 08:05
I quite like these
Title: Re: project £500 up and running again. rh wheels. new pic p50
Post by: lewis1641 on 28 May 2011, 09:50
I think they look a bit on the large side for a mk2 tbh. Each to their own though.

perfectly understand your point but i think 5 doors look better on bigger wheels. cant explain why though
Title: Re: project £500 up and running again. rh wheels. new pic p50
Post by: thai-wronghorse on 28 May 2011, 10:53
The style suits a mk2 none the less.  :smiley:
Title: Re: project £500 up and running again. rh wheels. new pic p50
Post by: lewis1641 on 28 May 2011, 11:50
they may well end up on the wife's mk3 ratter
Title: Re: project £500 up and running again. rh wheels. new pic p50
Post by: Jimp on 28 May 2011, 13:29
Those wheels are sweeeet  :cool:
Title: Re: project £500 up and running again. rh wheels. new pic p50
Post by: dom on 29 May 2011, 12:01
Wheels look wicked, I think I prefer them to the porker rims :smiley:
Title: Re: project £500 up and running again. rh wheels. new pic p50
Post by: Sam on 29 May 2011, 12:06
Toooooo big dave!
Title: Re: project £500 up and running again. rh wheels. new pic p50
Post by: lewis1641 on 01 June 2011, 13:57
Toooooo big dave!

you will be delighted to know i have just bought a set of 15" azev a's then
Title: Re: project £500 up and running again. rh wheels. new pic p50
Post by: lewis1641 on 28 November 2011, 13:22
not updated this for months!

had trouble free motoring for the last few months although the car was off the road without tax for a while.

mot passed only needing a front ball joint.

had a local garage adjust my tracking, they messed it up and i got through a pair of tyres in 300 miles.

spent a few hours cleaning and polishing a few weeks ago. washed/clayed/polished/waxed the body, seats out and cleaned the interior

bought a set of winter tyres and fitted them to a set of porsche space saver spares. sadly i messed the order up and they are way too big. currently deciding whether to leave them on and lift the suspension or fit them to the caddy for the winter instead.

(http://i43.tinypic.com/otos37.jpg)

only exciting news is that i have bought a set of BBS RM wheels off a forum member. 

(http://i42.tinypic.com/wwk83l.jpg)

i am going to give these a full refurb. wanting to change the colour of the centres but not sure what to. black doesnt suite my cay, anthracite is a bit modern looking.  tempted my pale gold but it could look awful.  going to fit shiney bolts and polish the lips up.

my only complaint with rm's is the cheap looking centre caps, but not certain there are any other options for that.
Title: Re: project £500 up and running again. rh wheels. new pic p50
Post by: Len on 28 November 2011, 13:27
Those 17's will look good on the wife's Mk3
Title: Re: project £500 up and running again. rh wheels. new pic p50
Post by: lewis1641 on 28 November 2011, 13:35
Those 17's will look good on the wife's Mk3

your wife's or mine?

i am just getting mine organised with winter tyres on g60 steels. the 17's will be sold soon (currently on the caddy)
Title: Re: project £500 up and running again. rh wheels. new pic p50
Post by: dubsport on 01 December 2011, 17:58
 much prefer RM's to RS's! I think colour coded centres would look awesome personally :afro:
Title: Re: project £500 up and running again. rh wheels. new pic p50
Post by: lewis1641 on 06 January 2012, 09:19
Cheers. Apart from the fact my car is a crap colour!
Title: Re: project £500 up and running again. rh wheels. new pic p50
Post by: lewis1641 on 30 April 2012, 13:16
car has been parked up for a few days. went to it on saturday night to be greeted with this...


(http://farm8.staticflickr.com/7137/6981896380_06f6b8fec9.jpg) (http://www.flickr.com/photos/30938868@N08/6981896380/)
IMAG1257 (http://www.flickr.com/photos/30938868@N08/6981896380/) by lewis1641 (http://www.flickr.com/people/30938868@N08/), on Flickr

doesnt look like much but it has had a fair whack and it has creased the rear quarter

(http://farm8.staticflickr.com/7269/6981896742_c69448e17a.jpg) (http://www.flickr.com/photos/30938868@N08/6981896742/)
IMAG1258 (http://www.flickr.com/photos/30938868@N08/6981896742/) by lewis1641 (http://www.flickr.com/people/30938868@N08/), on Flickr
Title: Re: project £500 crash damage pics p52
Post by: Jay on 30 April 2012, 13:37
damn  :sad: hows the boot floor?
Title: Re: project £500 crash damage pics p52
Post by: lewis1641 on 30 April 2012, 13:56
you have just sent a wave of panic over my whole body. i haven't checked   :sick:
Title: Re: project £500 crash damage pics p52
Post by: Horney on 30 April 2012, 14:38
Looking at that I'd suspect the boot floor is fine. Mine has been rear ended and needed a whole new rear panel but the floor wasn't bent. The inpact on that looks to have been high enough to avoid such nasties.

nick
Title: Re: project £500 crash damage pics p52
Post by: dTEA on 30 April 2012, 14:56
Fingers crossed.  Gonna new panel or push n repair for now?
Title: Re: project £500 crash damage pics p52
Post by: lewis1641 on 30 April 2012, 16:35
new panels, assuming the rear quarter is a viable fix.

it doiesnt look much in the pic but it has creased across the swage line in the corner of the light. if you follow the swage under the light you can see it isnt straight.

absolutely gutted about this as it is the tidiest car i have had in a long time and i have just paid a sizeable deposit for an engine conversion. the money for parts is now going to be spent fixing this.
Title: Re: project £500 crash damage pics p52
Post by: earlymk2 on 30 April 2012, 18:03
Feel bad for you mate. So out of order.
Title: Re: project £500 crash damage pics p52
Post by: clipperjay on 30 April 2012, 18:10
Lewis might be worth a bit of a jig on it  :undecided:
Get it a proper assesment on it mate.
Sad times  :sad:
Title: Re: project £500 crash damage pics p52
Post by: Gti_Jamo on 30 April 2012, 18:12
Thats shocking...did whoever belted it not leave any details? No cctv or that?
Title: Re: project £500 crash damage pics p52
Post by: lewis1641 on 04 May 2012, 15:07
no details left and no cctv. neighbours saw nothing.
Title: Re: project £500 crash damage pics p52
Post by: lewis1641 on 09 May 2012, 16:24
had another downer on the car, the diff started screaming, topped the gear oil up (probably a little late) only for the oil to exit out the other side of the gearbox - there is a hole in the side of the diff casing.

i lost the love for a few days but having a chat with my mate we are going to do an engine conversion and get the body redone.

The plan is a 20 valve turbo engine, tweaked a little particularly in the mapping department. I want the body to be as stock as possible so will probably get the side trims back on and the black vynl on the sills and swage again, suspension will be a t a sensible height. wheels will either be G60 steels or bbs rm's, depending on mood. I am going for a sleeper look

here is it is in its new habitat for the next few months

(http://farm8.staticflickr.com/7075/7165169828_4ee9a2c954.jpg) (http://www.flickr.com/photos/30938868@N08/7165169828/)
IMAG1316 (http://www.flickr.com/photos/30938868@N08/7165169828/) by lewis1641 (http://www.flickr.com/people/30938868@N08/), on Flickr
Title: Re: project £500 crash damage pics p52
Post by: lemski on 09 May 2012, 19:08
Marry me dave? I love you
Title: Re: project £500 crash damage pics p52
Post by: mk2 helper on 11 May 2012, 10:47
 :laugh:  ^^^^ like  :grin:
Title: Re: project £500 crash damage pics p52
Post by: lewis1641 on 14 May 2012, 12:38
with the help of my mate kai we had the engine out yesterday.

I say help, he pretty much did it all as i had wheels to polish, tyres to fit and a few jobs on the caddy and mk3 to sort. so thatnks kai, you are a star.

(http://farm9.staticflickr.com/8154/7195383958_e9f3521ac2.jpg) (http://www.flickr.com/photos/30938868@N08/7195383958/)
IMG-20120514-WA0005 (http://www.flickr.com/photos/30938868@N08/7195383958/) by lewis1641 (http://www.flickr.com/people/30938868@N08/), on Flickr

replacement is arriving saturday, rather excited.

going to give the bay a good clean and probably paint a few areas too.
Title: Re: project £500/redux. now 20vt sleeper project
Post by: earlymk2 on 15 May 2012, 21:21
Snap! Doing the exact same to my 5 door type 19. Good plan!!! :smiley:
Title: Re: project £500 crash damage pics p52
Post by: clipperjay on 15 May 2012, 21:30
with the help of my mate kai we had the engine out yesterday.

I say help, he pretty much did it all as i had wheels to polish, tyres to fit and a few jobs on the caddy and mk3 to sort. so thatnks kai, you are a star.

(http://farm9.staticflickr.com/8154/7195383958_e9f3521ac2.jpg) (http://www.flickr.com/photos/30938868@N08/7195383958/)
IMG-20120514-WA0005 (http://www.flickr.com/photos/30938868@N08/7195383958/) by lewis1641 (http://www.flickr.com/people/30938868@N08/), on Flickr

replacement is arriving saturday, rather excited.

going to give the bay a good clean and probably paint a few areas too.

Kai?? Kai who????  :grin:
Had hope for that lad then he goes a sells the white unicorn  :kiss:

Anyways lets get yours going again mate  :smiley:
Title: Re: project £500/redux. now 20vt sleeper project
Post by: lewis1641 on 16 May 2012, 00:21
I tried to stop him, and then tried to buy it! But the Mrs booked a holiday instead
 
Title: Re: project £500/redux. now 20vt sleeper project
Post by: lewis1641 on 19 May 2012, 21:08
Collected the engine and bits tonight. Turns out the new mounts are actually for a mk1 so need to buy suitable ones. Been recommended a mix of 16v and g60 ones so will get them ordered.

The wiring loom looks enormous! Rather daunted now
 
Title: Re: project £500/redux. now 20vt sleeper project
Post by: lemski on 19 May 2012, 21:17
dont worry yourself dave. am only a phonecall away buddy. gd luck
Title: Re: project £500/redux. now 20vt sleeper project
Post by: LowlifeDubber on 20 May 2012, 10:20
Looking forward to this Dave.Gimme a shout if you need anything fabricating/machining/bashing/wiring. :cool:
Title: Re: project £500/redux. now 20vt sleeper project
Post by: tsr_adi on 20 May 2012, 11:08
That dent in the back shouldn't be too bad a repair dave. Get king Kai on the job, theres nothing that man cannot do  :grin:

I can totally imagine Kai removing that engine on his own, he's so quick that by the time you've lifted a spanner the jobs done  :shocked:

Whats the engine from mate? Is it an AGU? Or did you spunk an obscene amount of the queen's paper on a BAM?
Title: Re: project £500/redux. now 20vt sleeper project
Post by: earlymk2 on 20 May 2012, 13:18
Collected the engine and bits tonight. Turns out the new mounts are actually for a mk1 so need to buy suitable ones. Been recommended a mix of 16v and g60 ones so will get them ordered.

The wiring loom looks enormous! Rather daunted now
 

Wiring not too bad. I am well into it now. Any probs let me know.
Title: Re: project £500/redux. now 20vt sleeper project
Post by: lewis1641 on 21 May 2012, 00:12
Thanks for the encouragement guys.

Adi, keep forgetting the engine code auq possibly. Ends in a q anyway. It's the 180 lump from a seat with the k03s turbo.

edit, it is an AUQ
Title: Re: project £500/redux. now 20vt sleeper project
Post by: LowlifeDubber on 21 May 2012, 00:27
Might as well stick a ko4 on there while it's out. :evil:
Title: Re: project £500/redux. now 20vt sleeper project
Post by: lewis1641 on 21 May 2012, 00:31
I am happy with double the power for now gaz. Thinking turbo and imjector upgrade next year.

I think it will probably benefit more from an LSD rather than more power!
Title: Re: project £500/redux. now 20vt sleeper project
Post by: LowlifeDubber on 21 May 2012, 00:43
I agree mate. No good having power if you can't put it down.
I'm going Peloquin in mine as they're not too badly priced and have fantastic reviews.
Title: Re: project £500/redux. now 20vt sleeper project
Post by: tsr_adi on 22 May 2012, 06:57
mk1 leon cupra R engine I believe. Good starting point, better than an AGU anyway
Title: Re: project £500/redux. now 20vt sleeper project
Post by: lemski on 22 May 2012, 20:23
Agu is the big valve head. Just missin the k03s and it would have been a better option
Title: Re: project £500/redux. now 20vt sleeper project
Post by: lewis1641 on 24 May 2012, 14:57
well i have started to spend money.

new engine mounts are here and just ordered the brackets and what not to convert the 02a gearbox to operate on a cable clutch rather than hydraulic.

when looking over the engine we noticed a split pipe that is part of the turbo system so ordered one of those too.

i have spent a few evenings this week cleaning and painting the engine bay so it looks a little neater

mounts and engine are going in on saturday all being well
Title: Re: project £500/redux. now 20vt sleeper project
Post by: mk2 helper on 24 May 2012, 16:41
good stuff dave glad your getting on with it and at this rate wont be long good luck to you  :cool:
Title: Re: project £500/redux. now 20vt sleeper project
Post by: lewis1641 on 25 May 2012, 13:28
thought i would share a bit of info for anyone else wanting to do this conversion

I am using a 02a gearbox with this conversion, mainly because it is what the engine came with but after a bit of research it would seem it is a popular choice. From what i can fathom the main source is the 16valve seat ibiza.  The clutch operation is hydraulic in these so you either convert the car to hydraulic, or the box to manual.  I am wanting the car to be as much mk2 as possible so i have opted to stick with a cable.  the parts i bought for the job are...

02b141708a bracket  £62.65 - this bolts to the box and includes the rod that operates the release bearing
02a141728 boot £6.65 not needed as the above part number comes with the biit fitted
357199356 support £38.35  Needed to give the clutch cable a cable stop so it can operate
sn10241605, sn10155207, no195324 nut bolt screw for mounting the suppurt.

(http://farm8.staticflickr.com/7213/7267228606_a2a85ab977.jpg) (http://www.flickr.com/photos/30938868@N08/7267228606/)
IMAG1390.jpg (http://www.flickr.com/photos/30938868@N08/7267228606/) by lewis1641 (http://www.flickr.com/people/30938868@N08/), on Flickr

i will upload pics of the parts in sutu when they get fitted.

clutch and flywheel are g60 golf items.

Engine mounts are standard mk2 golf gti ones. i intend to replace them with more robust ones next year when the car is going to get a power hike and lsd.
Title: Re: project £500/redux. now 20vt sleeper project
Post by: lewis1641 on 25 May 2012, 13:29
Snap! Doing the exact same to my 5 door type 19. Good plan!!! :smiley:

sorry, missed this. good luck!
Title: Re: 20vt sleeper project from page 52
Post by: lewis1641 on 25 May 2012, 13:35
the ECU

I am using a standard ECU.  Sadly the loom didnt come with an OBD port but we are looking into wiring one in, not investigated that too far yet though.  The ECU is currently at map-tech in my home town of Brigg in North Lincolnshire.  Gareth is going to remove the immobiliser from the software so that i dont need to run 20vt clocks or ignition.  While he has the ECU apart he is also going to upload a fairly standard stage 2 map. This will be replaced in a few months when we can get some time on the rollers together and give it a custom map.

Gareth has agreed to let me take some pictures of the ECU fettling to show what is involved
Title: Re: 20vt sleeper project from page 52
Post by: lewis1641 on 28 May 2012, 10:29
well that was a waste of a weekend. vorious issues have meant slow progress on the engine.

the cable clutch parts have been fitted, the engine and box are together for the first time, albeit with just 2 bolts.  The new mounts are bolted into the car and we have gone through the loom and connected everything up to the engine.  sadly we were missing most of the gearbox bolts plus the starter motor bolts so the engine is sat on the crane still. bolts are now sourced though
Title: Re: 20vt sleeper project from page 52
Post by: lewis1641 on 12 June 2012, 11:31
Slow slow progress.

Starter bolts are doing my head in. The block and motor require m12 bolts but the box is only drilled to 10mm. I removed it last night and it is off to a local engineering company today to be drilled out.

Exhaust, downpipe, intetcooler, maf, throttle pedal, slimline fan are all sourced and inbound.

Hoping for some tangible progress this weekend...
Title: Re: 20vt sleeper project from page 52
Post by: lewis1641 on 13 June 2012, 12:45
gearbox is back and the holes have been opened out, bolted it back onto the block and offered the engine into the bay.

having a few issues with the gearbox mount but i am going to get the frontmount sorted forst then see where we are at the box end.


feels like progress has been made

(http://farm8.staticflickr.com/7080/7183102961_75e514bbe9_c.jpg) (http://www.flickr.com/photos/30938868@N08/7183102961/)
DSC_0093 (http://www.flickr.com/photos/30938868@N08/7183102961/) by lewis1641 (http://www.flickr.com/people/30938868@N08/), on Flickr
Title: Re: 20vt sleeper project from page 52
Post by: Ranz on 13 June 2012, 21:42
Hi mate,

Looks like the project is going well.

Wonder if you could help with the part number for the 20vt Starter Motor BOLTS part number.

Cant find them bolts anywhere, I got a ARZ Code 1.8 20VT from a Golf MK4 2001.

Title: Re: 20vt sleeper project from page 52
Post by: lewis1641 on 13 June 2012, 22:37
Hi unfortunately not at the moment but I do know there are several listed. I tried to order some from Tps and they couldn't really help unless I could give them the dimensions. I know mine are m12 but I have yet to order. I will let you know the part number of mine when I get them.
Title: Re: 20vt sleeper project from page 52
Post by: Dave_IOW on 13 June 2012, 23:12
Alright pal, would your friend be able to do the same to my ECU if I sent it up along with some pennies?

PM if possible  :smiley:
Title: Re: 20vt sleeper project from page 52
Post by: lewis1641 on 14 June 2012, 10:05
pm sent but for anyone else interested his name is gareth, number is 07837827499 and the website is www.map-tech.co.uk
Title: Re: 20vt sleeper project from page 52
Post by: lewis1641 on 19 June 2012, 16:18
big box of parts arrived today.

manifold, exhaust, intercooler and pipework, slim fan are here!
Title: Re: 20vt sleeper project from page 52
Post by: lewis1641 on 20 June 2012, 12:43
sooo, the custom downpipe arrived......

(http://farm8.staticflickr.com/7270/7406951518_3eae13895c_c.jpg) (http://www.flickr.com/photos/30938868@N08/7406951518/)
IMAG1524 (http://www.flickr.com/photos/30938868@N08/7406951518/) by lewis1641 (http://www.flickr.com/people/30938868@N08/), on Flickr

what a load of sh!te!

intercooler mocked up - need to get the front end back on and see where it can be mounted.  also needs pressure testing as it looks like it was damaged in transit.

(http://farm6.staticflickr.com/5115/7406948222_5f12782bc2_c.jpg) (http://www.flickr.com/photos/30938868@N08/7406948222/)
IMAG1523 (http://www.flickr.com/photos/30938868@N08/7406948222/) by lewis1641 (http://www.flickr.com/people/30938868@N08/), on Flickr
Title: Re: 20vt sleeper project from page 52
Post by: lewis1641 on 20 June 2012, 12:59
also, just secured a mk3 with a 312mm brake conversion. i am breaking the mk3 and using the brakes on this. it does of course mean that my 15" 4x100 bbs rm's wont fit any longer. I need to go 16 inch minimum to clear the calipers but i have a plan involving adapters and 17" bbs rc split rims...

also bought a set of koni adjustable dampers for £20. they look rough but are apparently good. at that price i am happy enough though as they can go back to koni for a refurb if they are shot.
Title: Re: 20vt sleeper project from page 52
Post by: earlymk2 on 02 July 2012, 16:10
What's your intercooler from? It looks like a good fit!!
Title: Re: 20vt sleeper project from page 52
Post by: lemski on 02 July 2012, 17:43
Looks like a sprinter jobbie
Title: Re: 20vt sleeper project from page 52
Post by: Sam on 02 July 2012, 17:46
It is from a sprinter... I even advised against it  :grin:
Title: Re: 20vt sleeper project from page 52
Post by: lemski on 02 July 2012, 18:23
That's y I got a saab one
Title: Re: 20vt sleeper project from page 52
Post by: Sam on 02 July 2012, 18:39
They create a little too much lag in my opinion
Title: Re: 20vt sleeper project from page 52
Post by: lemski on 02 July 2012, 18:47
What the sprinter ones, my mates is alright on his.
Title: Re: 20vt sleeper project from page 52
Post by: lewis1641 on 02 July 2012, 22:03
It is indeed a splinter intercooler, bought because it was 40 quid and included a load of pipework. If it causes lag that can't be mapped out then it can be binned and replaced.

Have not had time to get the front end back ok to see how it is going to sit yet though.
Title: Re: 20vt sleeper project from page 52
Post by: lewis1641 on 20 October 2012, 10:23
long overdue update on this,

got the mounts sorted in the end, my mate was getting one lined up then bolting it down fully then trying to line the others up, loosened the first off and they all lined up nicely.

so engine and box are in, next job, driveshaft.

the o2a box has 100mm flanges so the standard shafts bolt straight up.  This is ok if you are sticking with mk2 based hubs and brakes but we opted for mk3 bits, more of which later.

The shafts i am using are mk3 gti items. This gives a 100mm flange, thicker splines for the hub and the correct length for the widetrack conversion.
Title: Re: 20vt sleeper project from page 52
Post by: lewis1641 on 20 October 2012, 10:23
Hubs/Brakes

Initially i was going to run a 312mm set up (that was fitted to the wife's tdi estate), however this limits my wheel choice and having spoken to a few people on the subject, they would be far bigger than necessary.

With this in mind i have gone for a 288mm set up off a vr6 (thanks to gary forrest)

5 stud mk3's have a different ball joint set up to 4 stud cars (incl mk2) so you cant bolt the hubs onto the bottom arms.  Thankfully the arms are interchangeable though.

The arms that came off the mk2 were polly bushed and we managed to press these out and into the mk3 arms.  With the arms bolted in place the hub can be bolted to it.  From here you have options.  To keep it 4 stud the centre part of the hub can be pressed out, new bearings in then use the centre from your original hubs. you'll then need to source 4 stud 288mm discs though.  I was happy to run 5 stud though so fitted up the hubs as per stock.  Doing this also gives you 14mm wheel bolts.

Mk3 vr6 flexi hoses are then needed to plumb the calipers in.

The next issue is the steering arms. mk2 and 3 track rod ends are the same part number so are interchangeable but the rack ends are longer in the mk2 so these need swapping over too, otherwise the wheels will be pointing in opposite directions.

edit, mk 2 and 3 struts are interchangeable too so they bolt up to the hubs as normal.

further edit, rear brakes.
To match the front end it would be normal to install a mk3 rear axle, this will give a wider track and a 5 stud brake set up.

I have cheated and just fitted mk3 gti rear discs (wheel bearing part numbers are the same so they are a direct fit).  The wheels i am using are 8.5" on the rear so i need all the room i can get, hence sticking with narrow track, for now at least.
Title: Re: 20vt sleeper project from page 52
Post by: lewis1641 on 20 October 2012, 10:25
Intercooler/Exhaust/Radiator

I struck it lucky on ebay and found someone breaking a mk2 with an AUQ lump fitted. I secured the custom exhaust, intercooler and pipework for around £100

The exhaust is a bodge and will be replaced as soon as funds allow. It works and fits so is ok for now.  The "custom" downpope is nothing more than the standard pipe hacked about, the system is 3" wuth a single silencer and a god awful back box.  When i get my own way i want the back box to appear as stock as possible

(http://farm8.staticflickr.com/7270/7406951518_3eae13895c_b.jpg) (http://www.flickr.com/photos/30938868@N08/7406951518/)
IMAG1524 (http://www.flickr.com/photos/30938868@N08/7406951518/) by lewis1641 (http://www.flickr.com/people/30938868@N08/), on Flickr

Intercooler is off a mercedes sprinter and is pretty big.  We chopped the slam panel about to enable it to fit. we have got just enough room for the 4 light grill to fit. Just

(http://farm6.staticflickr.com/5115/7406948222_5f12782bc2_b.jpg) (http://www.flickr.com/photos/30938868@N08/7406948222/)
IMAG1523 (http://www.flickr.com/photos/30938868@N08/7406948222/) by lewis1641 (http://www.flickr.com/people/30938868@N08/), on Flickr

The internet says you need a 1.3 rad for the conversion, otherwise you need to mess around with custom cooland hoses/search around scrap yards.  I ordered a 1.3 rad.  Turns out there are several of them! I now have the right one and i will add part numbers.
Title: Re: 20vt sleeper project from page 52
Post by: lewis1641 on 20 October 2012, 10:43
so the current situation is the car is sat in the unit, 80% done.

had a few issues with the wiring. did everything on rub jonny's guide (plus plenty of emails - massive massive thanks for the support) but still had issues. It seems the ignition switch is faulty so waiting for delivery of that from ecp this morning.

Also had an amusing issue with the brake lights, connected the battery and the brake lights are on continually. Lots of head scratching and panicking that we had spliced a wrong wire, turns out the switch in the pedal was faulty!

so to do,

1. replace ignition switch which will hopefully allow the engine to start
2. woop and high 5 everyone on the industrial estate
3. weld captive nut back on chassis leg
4. front brake flexis
5. radiator hoses
6. relocate battery or intercooler
7. GEAR BOX BOLTS
8. clutch cable (off a 1.3 mk2
9. wheels and tyres
10. check fluids and a full bolt check
11. mot
12. start the bodywork.....
Title: Re: 20vt sleeper project from page 52
Post by: lewis1641 on 23 October 2012, 13:26
we have life!

gareth from map-tech.co.uk worked a little magic last night. we have an issue with the fuel pump wiring but we got the engine struck up

massive relief that it runs!

slight concern that there was rather a lot of oil coming out of the turbo-intercooler hose though...
Title: Re: 20vt sleeper project. ITS ALIVE!!!
Post by: Dave_IOW on 23 October 2012, 19:28
Good times bud, bet your buzzing  :smiley:

Can't wait for the first signs of life from mine!
Title: Re: 20vt sleeper project. ITS ALIVE!!!
Post by: lewis1641 on 29 October 2012, 09:57
massively relieved although a little concerned at the oil coming out the turbo lol

The workshop is looking really rough at the minute so we had a clear up and fitted the wheels to make the car look a little tidier.

hope you approve...


(http://farm9.staticflickr.com/8184/8134353394_825558c566_b.jpg) (http://www.flickr.com/photos/30938868@N08/8134353394/)
IMAG2097 (http://www.flickr.com/photos/30938868@N08/8134353394/) by lewis1641 (http://www.flickr.com/people/30938868@N08/), on Flickr

(http://farm9.staticflickr.com/8330/8134353072_2fe12b5042_b.jpg) (http://www.flickr.com/photos/30938868@N08/8134353072/)
IMAG2098 (http://www.flickr.com/photos/30938868@N08/8134353072/) by lewis1641 (http://www.flickr.com/people/30938868@N08/), on Flickr

apologies for the low light pics

got a few other jobs looked at too, nothing exciting but connected the vacuum pipe for the brake servo, used one off a 1.9d mk3 but that wasn't really necessary, just made it a bit easier and tidier.

Installed the 1.3 golf clutch cable which seems to actually do something

Relocated the battery slightly, its still on the battery tray but running front to back and tucked right under the slam panel.  This has negated the need to put a tight s bend in the intercooler pipework. Looks a lot neater too.

Offered up the vr6 shifter assembly only to find its been hacked with so not wide enough to fit. Going to have to cut and shut the base off the mk2 one
Title: Re: 20vt sleeper project. ITS ALIVE!!!
Post by: Cory on 10 December 2012, 23:54
hey man.

would you mind posting a picture of your battery solution as i think i have the same idea in mine, but was thinking that id have to move and reweld the battery tray a little. also what fuel pump you using, how did you wire it up and what issues did you have?

hoping to get mine started up tomorrow and the fuel pump is my only concern at the moment.

thanks in advance
Cory
Title: Re: 20vt sleeper project. ITS ALIVE!!!
Post by: lewis1641 on 11 December 2012, 08:52
Hi Corey. I am running the stock k jet gti pump, I have been told they are up to th job.

Wiring got a little confused as I think we made a mistake. We followed rubjonny's guide for splicing the looms. We needed to swap the fuel pump relay but I can't remember which one we used and I do.t know if this was needed to correct a orevious error so not much help.

Don't have a pic of the battery yet but all we did was turn it 90 degrees then slide it as far forward as possible so the front edge is under the slam panel and behind the headlight.
Title: Re: 20vt sleeper project. ITS ALIVE!!!
Post by: Cory on 11 December 2012, 22:58
ahh right. thats good im also using a k-jet pump. thought i got it all wired up today. sounded like it was priming, turned the key and it was cranking but no start up. wars gonna go through it all with a multi meter but got too dark. im using a 30A relay as per my friends mk1, so might be a little different to yours. do you have a link to rubjonnys guide? what problem did you have with yours?

 i tried the battery like you have but the clamps didnt reach the terminals. have you extended your battery wires at all?  im guessing the way you have it, that it still fits under the battery tray clamp (if that makes sense?) as mine did also.

thanks
Cory
Title: Re: 20vt sleeper project. ITS ALIVE!!!
Post by: lewis1641 on 11 December 2012, 23:25
It still fits in the standard clamp. As for the wires, I fitted a longer live to the starter motor. The others were ok, just needed to undo some cable ties to make a bit more slack.

I will try and find a link.

The only problems we had were not following the guide properly!
Title: Re: 20vt sleeper project. ITS ALIVE!!!
Post by: Dave-iow on 10 January 2013, 20:26
Can i ask how much your mate charged for the map and immo remove ?
Title: Re: 20vt sleeper project. ITS ALIVE!!!
Post by: lewis1641 on 10 January 2013, 21:21
He did It for free for me but I will get a price for you.

Are you running cable shift? If so I have questions!
Title: Re: 20vt sleeper project. ITS ALIVE!!!
Post by: Dave-iow on 11 January 2013, 06:12
Yes will be running cable shift with an 02j gearbox. If you can get a price that would be great.

Must get a build thread up as well
Title: Re: 20vt sleeper project. ITS ALIVE!!!
Post by: Dave_IOW on 11 January 2013, 10:57
I'm running cable sh!t with 02J also.
Title: Re: 20vt sleeper project. ITS ALIVE!!!
Post by: lewis1641 on 11 January 2013, 11:13
Aargh there are 2 of you lol!

Can either of you help with my shifter? I have the unit installed and cables attached to the o2a box but there is no tension. Won't select gears and shifter sloppy. I assume I need some cable stops somewhere so the inner cable moves and the outer doesn't (like a clutch cable)

What am I missing? I have literally got the cables attached at both ends and nothing more.
Title: Re: 20vt sleeper project. ITS ALIVE!!!
Post by: Dave_IOW on 11 January 2013, 11:20
Hmm, I'm using 02J shift tower and box, not sure how they differ?
Title: Re: 20vt sleeper project. ITS ALIVE!!!
Post by: Dave-iow on 11 January 2013, 11:27
Im using 02j shifter tower as well
Title: Re: 20vt sleeper project. ITS ALIVE!!!
Post by: lewis1641 on 11 January 2013, 11:55
I think the towers are the same. Are your cables mounted anywhere?

Had a text back from gareth at map-tech, he does immobiliser delete and stage 2 remap for 225 plus return post.

His number is 07837827499 www.map-tech.co.uk

Tell him Dave sent you.
Title: Re: 20vt sleeper project. ITS ALIVE!!!
Post by: lewis1641 on 29 May 2013, 15:07
Long overdue update.

not sure where we were but this is where we are

(http://i40.tinypic.com/m8d0z4.jpg)

(http://i42.tinypic.com/2w33j9x.jpg)

It is done bar uprating the master cylinder, sorting 2 wiring issues and sealing the exhaust.
Title: Re: 20vt sleeper project. ITS ALIVE!!!
Post by: lewis1641 on 29 May 2013, 15:17
the car has moved units and is at my mate's garage now. 

It went there with a few niggles - gear cables needed sorting as missing bracket on box, header tank needed relocating, rad fan needed installing, steering joint was catching downpipe, fly by wire throttle pedal needed installing.

Really happy with the work that went into the rad fan. the original gti cowling has been sectioned to fit the 1.3 rad, then sliced to fit the fan.

(http://i40.tinypic.com/33bz4h3.jpg)

downpipe has been cut and shut to clear the steering joint, mount made for the accellerator pedal, header tank bracket welded on the opposite side of the bay.

Sadly i had to sell the BBS RC splits to fund some other project so it is just sat on e46 15's at the minute awaiting something better.

Currently waiting on a few parts to arrive - exhaust gaskets, ibiza cupra master cylinder and the bracket for the gear cables.

Then we have 2 anomolies in the wiring to sort, full spanner check then mot and wheel alignment
Title: Re: 20vt sleeper project. updated page 59
Post by: lewis1641 on 01 June 2013, 11:16
rant he car up to temp last night, sounds lovely now the exhaust is sealed but we have an issue. it sits beautifully at idle but floor the throttle and there is a delay before the revs pick up.  I am wondering if it is the fly by wire pedal at fault?
Title: Re: 20vt mk2 sleeper project. updated page 59
Post by: lewis1641 on 15 June 2013, 14:54
sorted the fault, vac pipe missing off the fuel pressure regulator!

also sorted the ignition switch wiring but most of the rest of the wiring on the car needs attention, so that is being sorted now.

It was driven outside today for a bath

(http://i39.tinypic.com/2r7oep0.jpg)

now cracking on with the wiring and refurbishing another set of bbs rc's for it.
Title: Re: 20vt mk2 sleeper project. updated page 59
Post by: lewis1641 on 29 January 2014, 13:11
UPDATE

(http://i59.tinypic.com/4qsl6o.jpg)

the car has mot! so so happy

sadly it also isnt boosting so wired up an obd port and it looks like i need a boost pressure sensor, map sensor and maf sensor.

when will the spending stop!
Title: Re: 20vt mk2 sleeper project. updated page 59 MOT PASSED
Post by: lewis1641 on 30 January 2014, 10:50
Few more tinkering so last night. Did some reading up on speedo cables and ordered a mk2 1.3 cable.

Simply remove the sender from the box, screw in the cable and attach to the clocks. Took it for a spin and it works spot on.

Replaced the maf with a new one and it's running loads better. Attempted to replace the MAP sensor too, only to realise I don't have one installed lol. I guess there lies the boost issues.

I bought the intercooler and pipe work off an converted mk2 that was being broken, he was using aftermarket management so I guess didn't need the map sensor. My mate is off to the scrap yard today to try and get a housing so we can install it. Hopefully that will sort the issue as I am itching to get some miles in.
Title: Re: 20vt mk2 sleeper project. updated page 59 MOT PASSED
Post by: lewis1641 on 31 January 2014, 16:45
MAP sensor in and no fault codes. yay

tonight we are adjusting the brake bias and tweaking the cable shift ready for taxing in the morning and getting some miles on it.

its off to www.map-tech.net sunday morning for a dyno run to see where things stand
Title: Re: 20vt mk2 sleeper project. updated page 59 MOT PASSED
Post by: Mcwill on 31 January 2014, 20:56
Hi bud your just round the corner from me, barton.
Hoping to get my car down to map tech at some point will be good to see ow you get on.

Rick
Title: Re: 20vt mk2 sleeper project. updated page 59 MOT PASSED
Post by: lewis1641 on 01 February 2014, 00:10
Hi rick, I have been happy with all their other work (e36 325 and mk4 1.8t ) so hoping for great results on this too.

What are you driving?
Title: Re: 20vt mk2 sleeper project. updated page 59 MOT PASSED
Post by: lewis1641 on 01 February 2014, 00:16
(http://i59.tinypic.com/2d1k6sy.jpg)

Soo, tonight didn't go quite go to plan. Ended up with a misfire, replaced the plugs and coil packs and that sorted that out. The old plugs were a mess. They have only been used while getting the conversion up and running but were toast, I guess the effects of running without a map sensor and a fecked maf.  Anyway it's all good now, boosting cleanly and no fault codes.

We were supposed to be tweaking the gear cables and bleeding the brakes as they feel a tad spongey. Gear cables were sorted but when bleeding the brakes we noticed an issue - a solid line has been crushed, we suspect when we redid the loom and had to have the master cylinder off.

So now one more job to do in the morning. Then tax it, then finally do some driving.

Can't wait
Title: Re: 20vt mk2 sleeper project. updated page 59 MOT PASSED
Post by: golfyste on 01 February 2014, 08:56
Looking awesome dude! Bet you can't wait to get it on the road!!
Hopefully it will all go ok for you!
Keep up the posts!
Title: Re: 20vt mk2 sleeper project. updated page 59 MOT PASSED
Post by: lewis1641 on 01 February 2014, 09:46
thanks dude.

just about to tax it online but i am at work till 5 so its going to be a long day.

my mate can at least sort the brake pipe and give it a test drive, then he is delivering it to my work so happy days!
Title: Re: 20vt mk2 sleeper project. updated page 59 MOT PASSED
Post by: golfyste on 01 February 2014, 11:26
Awesome! Update on how it goes!
Hopefully it will be sound but expect a couple of teething problems! There usually is!
Title: Re: 20vt mk2 sleeper project. updated page 59 MOT PASSED
Post by: Mcwill on 01 February 2014, 17:42
Hi mate you have prob seen it, it's the oak green one that was down at Scott's place getting the abf fitted.
Title: Re: 20vt mk2 sleeper project. updated page 59 MOT PASSED
Post by: lewis1641 on 08 February 2014, 16:30
yep, i know the one, very nice car mate
Title: Re: 20vt mk2 sleeper project. updated page 59 MOT PASSED
Post by: lewis1641 on 08 February 2014, 16:42
so its been on the road a week.

i have been flashed by one speed camera, had one remap, two rolling road sessions, one car meet, 3 sets of wheels and now its not running haha.

the bmw 15's were ditched for a set of borrowed 17" rc splits, but because of the adapters and widened track, we couldnt get the car to sit right without loads of camber, which will wreck the traction, so they lasted 24hours.

i am now back on 15's but without the adapters, borrowed a set of pepperpots.

we put the car on the rolling road on sunday and in standard trim (albeit decat, air filter, front mount etc) we pulled 188bhp.  I was happy enough with that as a starting figure but gareth at www.map-tech.net decided that while we were on the rollers we may as well bang a stage 2 map on, a pairly generic one for the engine but he tweaked it a little to take into account the few mods it has.

the result is impressive. 249.1bhp and it absolutely flies now.

(http://i62.tinypic.com/a02kh.jpg)

(gareth has asked me to mention the graph looks wierd because we didnt have a working rev counter at the time and he needed to input the revs we were doing whilst the wheels were turning the rollers, or something like that, i didnt really listen)

I have to say i was initially a little dissapointed at the performance on my first drive but the remap has transformed it into the kind of car i was expecting.

Sadly on tuesday i accelerated a little too soon for a 60 limit and got flashed at 59 in a 50. First offence so hoping for a speed awareness course.

I have been hunting high and low for some suitable wheels for the car and kind of settled for a set untill something a bit more my taste comes along.  They are 16" 2 piece tommy kaira wheels from a kaira edition impreza. pretty high offset so i will be able to get them to sit exactly where i want them.  also planning on making some centres that will cover the bolt holes to try and disquise the 5 stud hubs a little.

(http://i59.tinypic.com/20jn0gm.jpg)

the car started messing around a little when starting, the fuel pump isnt priming, fuze is ok, swapped the relay and that seemed to help but it was a red herring.

still at least that gives me something to do this weekend now...

Title: Re: 20vt mk2 sleeper project. updated page 59 MOT PASSED
Post by: lewis1641 on 14 February 2014, 00:39
Sooo, it turns out I have fried an ecu.

Going to investigate to see if I can see what went wrong before I install the replacement.

Did a mock up on the wheels. Split them down and stripped the lacquer off the lips. I am going for gold centres.

I am 99% certain that they were built reverse mounted from factory to get the offset right for impreza. I mocked one up and reverse mounted it myself (ie opposite to factory, how they look like they should have been built) and the are et36. I recon they designed them wrong then reverse mounted them to correct the offset . Or not.
(http://i61.tinypic.com/2m4epdx.jpg)
Title: Re: 20vt mk2 sleeper project. updated page 59 MOT PASSED
Post by: lewis1641 on 15 February 2014, 14:19
ecu was full of water and a couple of pins had rotted out, sourced a replacement off ebay and that is now with gareth at www.map-tech.net awaiting the map and immob delete being redone.

here is a picture of the car

(http://i59.tinypic.com/ir6icw.jpg)
Title: Re: 20vt mk2 sleeper project. updated page 59 MOT PASSED
Post by: lewis1641 on 15 February 2014, 22:00
Ecu back, car runs again
Title: Re: 20vt mk2 sleeper project. updated page 59 MOT PASSED
Post by: lewis1641 on 14 May 2014, 14:35
been a while since I posted on here so bit of an update.

The car is running well at the moment, had yet another coil pack issue so I have replaced all four with Bosch items and touch wood, no further issues.

as you can see from this picture -

(http://i40.tinypic.com/m8d0z4.jpg)

the install was done without too much thought given to aesthetics. This is a cause of embarrassment now as people are keen to see my engine bay.  As a result I am now making plans for the motor to come out again this winter so the bay can be cleaned and painted.  I am doing a few bits as I go along to limit the down time.

Firstly the battery and washer bottle are heading for the boot and I am replacing the radiator (and custom housing unfortunately) with a BMW E36 item, as this means the header tank is no longer needed.

I am also getting the charge pipe that runs from the turbo to the intercooler replaced.  It is currently made up of 4 seperate sections, as we simply made do with what we had but I am getting a stainless pipe mandrell bent by PP Tuning in Louth, Lincs. The pipe is going to run just above the gearbox too, and along with the battery relocation is going to allow me to get some kind of heat shield and cold air feed to the filter.  While the car is at PP Tuning the backbox is being replaced.  I am having one made up to replicate a standard box, or something along those lines.  I am sh!t at drawing so I am putting a lot of trust that Jase and I are singing off the same hymn sheet.

After months on borrowed pepperpots I have fitted a set of Leon Cupra 16's, although these are also temporary while i get my Tommy Kaira wheels sorted, just need centre caps machining, then painting and rebuilding.

(http://i59.tinypic.com/33b1ogh.jpg)
Title: Re: 20vt mk2 sleeper project. updated page 59 MOT PASSED
Post by: lewis1641 on 21 June 2014, 10:53
New exhaust on!

2.5" turbo back into a stock looking back box. just had the picture come through, collecting the car tomorrow

i wanted to show a before and after but it seems the old backbox is so offensive i dont have a single picture of the back end of the car!

(http://i60.tinypic.com/14e6m39.jpg)

(http://i58.tinypic.com/34fz1c2.jpg)
Title: Re: 20vt mk2 sleeper project. new exhaust on
Post by: lewis1641 on 03 September 2014, 16:34
got myself a new set of wheels.

7.5x16 et30 5x100 Japanese Euro'x 3 piece splits.  From what i can fathom they ceased trading years ago and were a manufacturer of custom wheels, similar to Image

They will be refurbed when i have the time

(http://i59.tinypic.com/2ebelh3.jpg)
Title: Re: 20vt mk2 sleeper project. new exhaust on
Post by: lewis1641 on 03 September 2014, 16:36
and a cheeky shot from vw festival. sadly i couldnt attend but my mate took my car.

(http://i61.tinypic.com/2chosra.jpg)
Title: Re: 20vt mk2 sleeper project.written off :(
Post by: lewis1641 on 17 November 2014, 12:20
back to square one :(

(http://i61.tinypic.com/w06bt1.jpg)
Title: Re: 20vt mk2 sleeper project.written off :(
Post by: lewis1641 on 17 November 2014, 12:28
its been a long and winding road getting this car built and running how I wanted.

it was due to come off the road this winter for a full tear down, repaint and rebuild to a far better standard than the original build. Some things are just not meant to be.

For those interested, I was coming up to a stop when I was hit pretty hard in the side. Sadly the driver of the car that hit me had passed away at the wheel. It could have been far far worse and I am very greatful that there were no other serious injuries sustained.  I am suprised at how well the shell took the impact, the b pillar did a perfect job.

Silver linings, the only glass that was broken was the driver door glass, and it was clear, not green, the green one is in my unit so I have a full set of 16v type 19 glass! And now I get to do it all over again, but at least I have everything needed to drop the front end into another CE1 car.

Title: Re: 20vt mk2 sleeper project.written off :(
Post by: Sam on 17 November 2014, 12:32
Bloody hell mate! Didn't hear about this.  :sad:
Title: Re: 20vt mk2 sleeper project.written off :(
Post by: golfyste on 17 November 2014, 12:33
Whoa! We're you all ok mate?
Sorry to hear it but luckily the mk2 can stand up to a bit of a beating!
Title: Re: 20vt mk2 sleeper project.written off :(
Post by: lewis1641 on 17 November 2014, 12:42
sam it was on the telegraph website about 3 weeks ago, i was in the car with my mate, just heading home.

The other car ended up on its side. I am not religious but thank your god nobody else was in his car. was quite a terrifying moment when I saw the child seat.

Had a few sleepless nights over it.  The police were great. explained that because it was a fatal my car had to go for inspection etc.  when it was confirmed he died before the accident it made a massive difference to how i felt about everything. still dont like to think about it particularly, and a very scary experience but i dont feel like I had a part in his death, it was just a case of wrong place wrong time.  To be fair though had he not hit me he would have hit a house.

I feel really bad for his family, he was a local man as well. rip
Title: Re: 20vt mk2 sleeper project.written off :(
Post by: Waspy on 17 November 2014, 12:50
Wow, glad you are alright!

How did the insurance handle it? Presumably its back in your possession
Title: Re: 20vt mk2 sleeper project.written off :(
Post by: lewis1641 on 17 November 2014, 12:59
i took it from the recovery place as soon as the police had finished with it (cost £250!) so it is in my possession before I instigated the claim. I have left it in the hands of my solicitor mate, i suspect its going to be difficulty getting a realistic value for it
Title: Re: 20vt mk2 sleeper project.written off :(
Post by: Wayne on 20 November 2014, 00:16
Lucky escape, good luck with sorting it and the next project.
Title: Re: 20vt mk2 sleeper project.written off :(
Post by: Ice_ken on 20 November 2014, 22:11
sorry for your los man  :cry:
Title: Re: 20vt mk2 sleeper project.written off :(
Post by: VR6_Wherry on 21 November 2014, 13:44
I followed this thread from the beginning - such a shame it ended up like this  :angry:
Title: Re: 20vt mk2 sleeper project.written off :(
Post by: lewis1641 on 24 December 2014, 23:20
Yeah a sad end.

But the next one will be better!
Title: Re: 20vt mk2 sleeper project.written off :(
Post by: lewis1641 on 09 March 2015, 16:08
final update to this thread.

Insurance have finally settled and I have found a replacement car.  The running gear from this is going into the new car, but I am making a few changes and upping the quality of the install.

for those interested, the new thread is here -

http://www.golfgtiforum.co.uk/index.php?topic=272949.0