Author Topic: AK's mk3 16v 'Virginia'  (Read 45406 times)

Offline whileoceanasleeps

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AK's mk3 16v 'Virginia'
« on: 27 January 2013, 16:45 »
So here's the start of my second dragon green thread after I gained some icey driving experience doing this to the 8v: RIP poor car :(




After writing old becks off for scrap and breaking for spares on ebay i was on the hunt for another 5dr dragon green 8v when I found a 3dr dragon 16v listed as spares/repairs on ebay not far from me... double checked the insurance and it was exactly the same for a 16v as an 8v!? So that was that, I decided she was to be mine! Here she was from the ebay ad:




The guy had listed as spares/repair but it was fine except for glovebox handle, front splitter fallen off, elecky window faults, lacquer peel on bonnet and his mate had sat on the roof and smashed the sunroof in so the sunroof was gaffa and bubblewrap.. think it was kept quite well in it's first stint but the last owner led it into disrepair  :angry:

1997, 90k miles, cambelt at 75k, 4 owners, a month's tax and a year's mot (it had sailed through last one with no advisories). No rusty wings and the sills all seem fine too! yet to take the covers off but seems to be ok :) 500 sheets later she was mine! From then on she would be known as Virginia! (after golden V...)

got her to her new home


wouldn't mind getting it to look something like this, quite oem and clean looking. really like the bbs rims


Good thing about having the spares from the 8v was they were all the same colour :) Straight away changed the bonnet to a less peely one, and swapped the tailgate for a better nick one. Swapped the bubblewrap roof for a glass one! Bit of a mission doing that!


craap everywhere

out with the old..


both windows would go down but not up so next thing I was screwing around with window regulators. had two spare but messed up both right cables so had to make a left cable fit the right side


some more pics of her

and with my twin bro's daily, he runs it on veg oil and gets 60mpg!


then some jom coilovers and febi top mounts. wasn't going to go crazy low on this car like the last one, can't be dealing with the bumps when it bottoms out! also it's quite nice being able to turn full lock without scraping on the arches  :cool:


got halfway through


then we got the snow!!!





before the snow turned to slush and washed away I got on with a service. Took it round a mate's dad's garage he said i could use, but he gave me the hand i didn't need changing the oil... sump plug was mega tight so he got under to give me a hand and hammered a spanner and rounded it off! after the dipstick oil pump broke he then topped up the engine with diesel oil, i was a bit pished off to say the least! the guy had good intentions but didn't really pay off.

i think he may have put too much oil in because when changing the plugs on cylinders 3&4, there was oil on the threads of the old plugs!?! I'm hoping he put too much in and it had gotten into the cylinders and that I don't need new piston rings.. would have thought that we would have found oil in all cylinders if there was too much put in? gotta do a compression test asap.

anyway got the plug off with help from my mechanic mate, new sump plug, k+n oil filter, synth oil, new dizzy cap, and new rotor arm. cleaned the ignition leads with some switch cleaner and a toothbrush until i can afford some new ones.

with the airbox I'm going to smooth it, increase the opening and get a k+n panel but for the moment I've got a k+n cone and it sounds awesome! not as much bothered about the heat soak for the moment, i'm still getting used to having more power than the 8v!  :cool: love it

had a problem where the indicator kept blowing fuses and i couldn't work out why. took off the momo boss and the little tab for the horn had snapped off and was shorting the circuit! so fixed that but when refitting the boss i did this

about 4 ebay messages later a new one was in the post free of charge!  :cool:

Joe'd the headlights. gotta work out what to do with the fogs/indicators.. not sure whether to go orange/white or black?

managed to find a corrado 16v badge at the scrappy for £1! didn't clip in as it's smaller but a bit of silicone on the back sorted that... black badges all round and de-wiper too!]

got the back coilovers on finally, the backbox fell off while i was doing this! decided to mod the cheepy aftermarket one from the 8v and fit that instead. the bore is very slightly smaller so it's a bit of a backwards step but it sounds and looks better I think. I'll keep it on there until I can afford a scorpion or a miltek full SS system. can't wait for that  :evil:


and finally here's how she looks today! gave her a spin around the ring roads today and drives a lot nicer after the service. overtaking just ain't an issue anymore!  :cool: really need to give her a wash/valet but you get the idea..






excuse the packing tape (!) on this one, got a piece of paper filter on the end until i can get a proper mini cone filter


got a chip in the post from Joe too. bought one from him for the 8v but never got to fit it cos it was soldered in.. messaged him and he said he'd do me one for the abf half price! hoping this one is a push fit..

Offline murraymint

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Re: AK's mk3 16v 'Virginia'
« Reply #1 on: 27 January 2013, 16:50 »
Looking good! Only thing I'd say is move the 16v badge over but that's my oem OCD kickin in lol
josh


95 Mk3 golf 1.6 CL, 96 Mk3 golf gti 16v, 89 Mk2 Jetta GL97 Mk3 golf gti 16v, 99 bora 2ltr se, 83 mk1 golf 1.1, 15 polo 1.2 tsi

Offline jimmydub

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Re: AK's mk3 16v 'Virginia'
« Reply #2 on: 27 January 2013, 16:55 »
Looking good! Only thing I'd say is move the 16v badge over but that's my oem OCD kickin in lol

i concur haha!

good work though mate, RIP becks indeed but silver linings to every cloud n that!

Offline Seanl

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Re: AK's mk3 16v 'Virginia'
« Reply #3 on: 27 January 2013, 16:56 »
Oil on plugs could be as simple as the inner rocker gasket. On the abf there are two parts to the rocker gasket. The outer seal, and an inner one that sits around the plug recesses. My betting is it will be this inner one that is at fault. Nice easy fix for you.  :wink:
Looking good otherwise!  :smiley:
Classic Green Corrado VR6 Storm | Jetex Cat back | BMC CDA | VT mounts | Bilstein B12 | 288mm front brakes | Mk4 rear brakes | Goodridge braided hoses | BBS RX228s | Shortshifter | Lupo wipers | Uprated headlight loom | All red rears | Refreshed leather | Fresh paint |

Offline whileoceanasleeps

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Re: AK's mk3 16v 'Virginia'
« Reply #4 on: 27 January 2013, 16:59 »
Oil on plugs could be as simple as the inner rocker gasket. On the abf there are two parts to the rocker gasket. The outer seal, and an inner one that sits around the plug recesses. My betting is it will be this inner one that is at fault. Nice easy fix for you.  :wink:
Looking good otherwise!  :smiley:
thanks  :cool:

good shout mate! i'll check that, i did notice some oil around the right hand side of the rocker by the offending plugs so hopefully will be that! i'll do both seals.. how hard to get the rocker off? it's just intake manifold and thats it right?

Offline whileoceanasleeps

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Re: AK's mk3 16v 'Virginia'
« Reply #5 on: 27 January 2013, 17:03 »
Looking good! Only thing I'd say is move the 16v badge over but that's my oem OCD kickin in lol

i concur haha!

good work though mate, RIP becks indeed but silver linings to every cloud n that!

thanks guys  :smiley: yeah, if I hadn't destroyed that car I wouldn't have a valver now so i guess it's a good thing  :cool:

haha i quite like it there! i did try a gti badge on either side of the vw one but it was bordering OTT for your OCD :grin: it's staying center!

Offline Bellend

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Re: AK's mk3 16v 'Virginia'
« Reply #6 on: 27 January 2013, 17:20 »
Good start. Oil in the plug holes will mean the rocker gasket needs doing.

Never hammer a spanner on an oil plug! Use a decent 6 point socket!

Good start though!

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Offline MereKat

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Re: AK's mk3 16v 'Virginia'
« Reply #7 on: 27 January 2013, 17:57 »
Rocker gasket is easy (Had to do mine a couple of weeks ago), but bloody annoying! Need to take the upper manifold off, after taking off the pipes etc in front of it, theres a few bolts at the front, and some fiddly to get to ones on the back (2 IIRC on the support brackets?)  and 2 in the middle of the rocker cover itself. If the plug wells are filled with oil, get what you can out before removing the plugs...awkward to get to but saves a bit of smoke when you finish!

New gasket set is £22 from VW, can get cheaper online but have to wait for it...you'll also possibly need an upper to lower inlet manifold gasket and a new TB to inlet gasket. Think total for my parts was £40 including new plugs. I also cleaned up the cover and mani while it was off :)

Are you using the air temp sensor? Can't see it behind the air filter from the pic?

Looks a fairly good buy really! As said, good the accident happened in a way lol

Offline thai-wronghorse

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Re: AK's mk3 16v 'Virginia'
« Reply #8 on: 27 January 2013, 19:33 »
Nice to see you're getting stuck in straight away.  :smiley:

ABF chips are push fit so you should be fine dude.

Offline whileoceanasleeps

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Re: AK's mk3 16v 'Virginia'
« Reply #9 on: 27 January 2013, 21:49 »
Rocker gasket is easy (Had to do mine a couple of weeks ago), but bloody annoying! Need to take the upper manifold off, after taking off the pipes etc in front of it, theres a few bolts at the front, and some fiddly to get to ones on the back (2 IIRC on the support brackets?)  and 2 in the middle of the rocker cover itself. If the plug wells are filled with oil, get what you can out before removing the plugs...awkward to get to but saves a bit of smoke when you finish!

New gasket set is £22 from VW, can get cheaper online but have to wait for it...you'll also possibly need an upper to lower inlet manifold gasket and a new TB to inlet gasket. Think total for my parts was £40 including new plugs. I also cleaned up the cover and mani while it was off :)

Are you using the air temp sensor? Can't see it behind the air filter from the pic?



Looks a fairly good buy really! As said, good the accident happened in a way lol
yeah I think so too, I'm chuffed with her.


cool man sounds like it should not be too hard.. easier than replacing piston rings as I first thought :)

yeah there's a hole in the cone for it, the sensor is in it but you can't see from the pic.