GolfGTIforum.co.uk

Model specific boards => Golf mk3 => Topic started by: frank galager on 17 May 2012, 23:33

Title: seised engine!
Post by: frank galager on 17 May 2012, 23:33
Hello there fitting a new engine in my golf 8v. Its been sat for a while an seems to be siezed which im not to worryed about, should i be?

Also need to change all the belts, surely if its seized i won't need to worry about timing an stuff just a case of changing them over right??

Is there any other tips anyone can think of for an engine change? never done one before so any help would be great!
Title: Re: seised engine!
Post by: Khare on 17 May 2012, 23:36
By seized do you mean it won't turn over? Have you checked starter motor is actually functioning correctly?

How long has it been sat? Did it turn over when you first cranked it then seized?

Depending how long it's been sat I would have changed the oil and oil filter and given the plugs a good clean.
Title: Re: seised engine!
Post by: Wayne on 17 May 2012, 23:37
Is it your old engine that has seized or the replacment
Title: Re: seised engine!
Post by: frank galager on 17 May 2012, 23:51
The replacement seems siesed, it's not it the car yet so can't turn it over. Guess thinking about it it could not be siesed, just assuming it is. It been sat In a garage for over a month.
Title: Re: seised engine!
Post by: Wayne on 18 May 2012, 00:00
Well if it has been sat around and will not turn over then it is not a lot of good.

Try a bigger bar on the crank pulley and see if it will turn over.
Title: Re: seised engine!
Post by: Bandit127 on 18 May 2012, 06:35
If it has been stored in the garage and was OK before, I doubt it is actually seized. Unless the cambelt has snapped and a piston is up against a valve - check that first and find TDC on the cam if so.

The most common way to seize a stored engine is to leave it out in the elements with no spark plugs in. Water gets in, the piston rings then rust to the bores, seizing the engine.

If this has happened it can be freed if you are lucky. I have done it with a fitted engine by rocking the car in top gear. If you are unlucky your new engine is scrap.

Don't try the belts without doing the timing. It is very unlikely the cam is also seized and that will rotate once the old belt is off.

Since you are currently looking at a scrap engine (and assuming the cambelt works) I would get a bit savage with a long bar like Wayne said. If you can free it up you have a spare engine. If not you get a few quid for weighing it in. 
Title: Re: seised engine!
Post by: frank galager on 18 May 2012, 08:30
Ok then it probably isn't seised, its been in side an the plugs are still in. Whats TDC?

Ok so got to sort the timing out then. Got ya

The old engine is fine, its the gear box thats knackered, got a gear box an engine complete for a good price, an the new engine has done about 50k less than mine so just gonna swap it all over. So will have a spare engine.

Thanks guys.
Title: Re: seised engine!
Post by: stainesy on 18 May 2012, 09:28
Why not just swap t gearbox and keep the engine incase you need it in the future?
How many miles has the current engine done? Has it been serviced regular?
Title: Re: seised engine!
Post by: leigh_harty on 18 May 2012, 09:45
Why not just swap t gearbox and keep the engine incase you need it in the future?
How many miles has the current engine done? Has it been serviced regular?

Yea if their is nothing wrong with the current engine why risk another? Mileage usually plays no part in how healthy it is
Title: Re: seised engine!
Post by: frank galager on 18 May 2012, 10:54
My engines done 170k the new ones done 90k it's been well serviced.

I'm changing the engine 1 because I thought while I've got one with lower miles and I'm already changing the gear box I may as well. 2 because I thought it would be good fun an experience! The new engine seems in alot better nick than mine, which before I had it 3 years ago had been very poorly looked after.

I see what your saying though but I've already started now so I'm gonna finish if it doesn't work I can just swap em back, which would suck but hopefully it won't come to that.
Title: Re: seised engine!
Post by: stainesy on 18 May 2012, 11:19
Ah that's fair enough mate. Wile the engine is not in yet give it a good clean up and service mate and make sure it turns over before you put it in  :wink:
Title: Re: seised engine!
Post by: Bandit127 on 18 May 2012, 20:37
Ok then it probably isn't seised, its been in side an the plugs are still in. Whats TDC?

Ok so got to sort the timing out then. Got ya


Timing will be fine unless the belt has perished and snapped - VERY unlikely and easy to check.

If you want to do the cambelt and pulley before you fit the new engine (and it will be easier that way) you need to get the engine rotated until the timing is right. This is Top Dead Centre on both the crank and the cam.

That is what I meant by 'set the timing' - set the cam to TDC where all the valves are closed - only needed if you are doing the belt.

There will be a guide on here for doing the cambelt and it should be fairly straight forward since there is only one cam and a pulley.

Shout up if the belt is snapped and we can help line up the engine to TDC.

Good luck with the transplant. When are you aiming to get started?
 
Title: Re: seised engine!
Post by: Gavv8 on 18 May 2012, 20:47
Your changing an entire engine but don't know what TDC is?
Title: Re: seised engine!
Post by: Screech16v on 18 May 2012, 20:58
I think he must be the real frank galager  :laugh:
Title: Re: seised engine!
Post by: Rmachines on 18 May 2012, 21:11
Has it been lying flat at all?  if so, cylinders will fill with oil, plugs out, and turn over, then crank when its in with plugs out.


If its not that, fill cylinders with coke and leave over night, keep topping it up with more coke,  but remember to change oil after  :grin:   Works for me every time!
Title: Re: seised engine!
Post by: stainesy on 18 May 2012, 21:14
fill cylinders with coke and leave over night, keep topping it up with more coke,


that would cost a fortune  :grin: :grin: :grin:
Title: Re: seised engine!
Post by: Rmachines on 21 May 2012, 17:32
Lidl Cola - Tastes just as good, even more caustic and 29p per 2l bottle  :drool:
Title: Re: seised engine!
Post by: CJA321 on 21 May 2012, 18:12
Your changing an entire engine but don't know what TDC is?

Was thinking that. Goodluck thou, let us know how you get on!
Title: Re: seised engine!
Post by: Gavv8 on 21 May 2012, 18:21
Your changing an entire engine but don't know what TDC is?

Was thinking that. Goodluck thou, let us know how you get on!
It'll end in tears.
Title: Re: seised engine!
Post by: Bandit127 on 21 May 2012, 18:26
Just read about another method of sorting rings seized in bores. Start a fire...
http://www.golfgtiforum.co.uk/index.php?topic=35338.msg348231#msg348231 (http://www.golfgtiforum.co.uk/index.php?topic=35338.msg348231#msg348231)
LOL - it seems to have worked.
Quote
It's free'd up nicely and it doesn't look like there's any damage
Title: Re: seised engine!
Post by: frank galager on 21 May 2012, 18:47
Well, haven't been on here for a couple of days cos i've been changing the engine, but cheers for all your help none the less. I now know what TDC thanks to a haynes manual lol, got there in the end, although been struggling starting it and stuck on the reason  all yesterday. Noticed this morning that the HP lead for cylinder 2 was on 3 an visa versa! My mate actually put them on and i never checked em, can't really complain as hes been helping me all week end. So now with that problem rectified she runs a treat! Alot easyer than i thought! Just time consuming getting it out. flew back in!

Only issue now is theres a leak coming from between the gear box and the engine! will it be a gasket or something that need changing? gonna take it off tomorrow an have a look!

P.S deffinatly recommend the task to anyone who is interested in learning a thing or two about there Mk3. Wouldn't wanna do it all the time though!
Title: Re: seised engine!
Post by: CJA321 on 21 May 2012, 21:57
Pics of it coming in and out?  :tongue: