Author Topic: free Golf Mk5 (and platform mates) workshop manuals for download  (Read 105346 times)

Offline Teutonic_Tamer

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Here are some free official Volkswagen factory workshop manuals, and related technical information for the VW Golf and Jetta Mk5 (typ 1K, platform PQ35) to download (right clicky > save target as - please note: this might not work with FireFox or Opera web browsers).  I will update when more become available.

Standard disclaimer: neither I, nor the Owners, Administrators and Moderators of GolfGTI.co.uk website & forum, will be held liable for any bits left on your garage floor, as a result of downloading and reading these manuals, and the subsequent tinkering with said Golfs!  Please be aware some information may not be applicable to your particular model, and some may be only relevant to different countries.  Proceed only at your own risk.

MAINTENANCE PROCEDURES:
http://vwts.ru/service/g5_service_eng.pdf - Description of work
http://vwts.ru/service/j05_maintenance_01.pdf - Maintenance. Part 1 (for Jetta, but same as Golf V)
http://vwts.ru/service/j05_maintenance_02.pdf - Maintenance. Part 2 (for Jetta, but same as Golf V)

GENERAL INFORMATION: new section
http://vwts.ru/vw/g5/golf_2004_golf_plus_2005_steering_eng.pdf - Running gear, axles, steering > VW Golf 2004 -> VW Golf Plus 2005 new

ENGINES - general:
http://vwts.ru/electro/g5/j05_27_el.pdf - Battery, Starter, Generator - 1.9L TDI-PD engine, 2.5L gasoline engine, 2.0L TFSI engine

ENGINES - VW 1.9 TDI R4 engine BJB, BKC, BRU, BLS, BXE, BXF, BXJ: new section
http://vwts.ru/engine/bjb_bkc_bru_bls_bxe_bxf_bxj_engine_eng.pdf - 4-cylinder Diesel Engine 1.9 L > VW Golf 2004 -> Golf Plus 2005 new

ENGINES - VW 2.0T FSI R4 engine BPY: (BPY is the North American variant [with different emissions gubbins] of the European AAX or BWA variants)
http://www.golfmkv.com/forums/golfgoodies/mk5golfengine.pdf - Self-Study Programme

http://vwts.ru/engine/bpy/bpy_10-00.pdf - Technical data
http://vwts.ru/engine/bpy/bpy_10.pdf - Engine, removing and installing
http://vwts.ru/engine/bpy/bpy_13.pdf - Engine, disassembling and assembling
http://vwts.ru/engine/bpy/bpy_15-1.pdf - Cylinder head
http://vwts.ru/engine/bpy/bpy_15-2.pdf - Valve train
http://vwts.ru/engine/bpy/bpy_17.pdf - Lubrication system components
http://vwts.ru/engine/bpy/bpy_19.pdf - Cooling system components
http://vwts.ru/engine/bpy/bpy_19-01.pdf - Cooling system components
http://vwts.ru/engine/bpy/bpy_20.pdf - Fuel tank, Fuel supply system, EPC
http://vwts.ru/engine/bpy/bpy_21.pdf - Turbocharger, Charge air system
http://vwts.ru/engine/bpy/bpy_24.pdf - Fuel injection system Motronic MED 9.1
http://vwts.ru/engine/bpy/bpy_26.pdf - Exhaust system components, removing and installing
http://vwts.ru/engine/bpy/bpy_28.pdf - Ignition, servicing

ENGINES - VW 3.2 VR6 engine BJS - R32:
http://vwts.ru/electro/g5/g5_r32_bjs_wd.zip - Electrical Diagrams

TRANSMISSIONS:
http://vwts.ru/vw_doc2/trans/02e/at_02e_dsg_repair.pdf - 02E 6-speed Direct-Shift Gearbox (full service manual)
http://vwts.ru/trans/02q/mt_02q_golf_5_golf_6_eng.pdf - 02Q 6-speed manual gearbox > VW Golf Variant 2007 -> Golf Variant 2010 -> Jetta 2005 -> Jetta 2011 new
http://vwts.ru/trans/02s/mt_02s_golf_5_jetta_5_eng.pdf - 02S 6-speed manual gearbox > VW Golf Variant 2007 -> Golf Variant 2010 -> Jetta 2005 new
http://vwts.ru/trans/09g/at_09g_golf_jetta_2011_eng.pdf - 09G 6-speed automatic gearbox > VW Golf Variant 2007 -> Golf Variant 2010 -> Jetta 2005 -> Jetta 2011 new
http://vwts.ru/trans/0am/dsg_0am_golf_5_jetta_6_eng.pdf - 0AM 7-speed dual-clutch gearbox 0AM > VW Golf Variant 2007 -> Golf Variant 2010 -> Jetta 2005 -> Jetta 2011 new

SUSPENSION:
http://vwts.ru/suspension/g5/g5_40-2.pdf - Front suspension, servicing
http://vwts.ru/suspension/g5/g5_40-3.pdf - Front axle, tightening torques
http://vwts.ru/suspension/g5/g5_40-4.pdf - Subframe, stabilizer bar, control arms
http://vwts.ru/suspension/g5/g5_40-5.pdf - Wheel bearing, assembly overview
http://vwts.ru/suspension/g5/g5_40-6.pdf - Suspension, assembly overview
http://vwts.ru/suspension/g5/g5_40-7.pdf - Drive axle, servicing

http://vwts.ru/suspension/g5/g5_42-02.pdf - Rear suspension, servicing
http://vwts.ru/suspension/g5/g5_42-03.pdf - Rear axle, tightening torques
http://vwts.ru/suspension/g5/g5_42-04.pdf - Subframe, transverse link, tie rod, assembly overview
http://vwts.ru/suspension/g5/g5_42-05.pdf - Wheel bearing housing, trailing link
http://vwts.ru/suspension/g5/g5_42-06.pdf - Shock absorber, coil spring
http://vwts.ru/suspension/g5/g5_42-07.pdf - Stabilizer bar, assembly overview

BRAKES:
http://vwts.ru/brake/g5/g5_45.pdf - Electrical/electronic components and installation locations, Malfunction displayed by warning lamps for level control system, Hydraulic unit, brake booster/brake master cylinder, ABS system components on front and rear axles removing and installing, ESP system components removing and installing
http://vwts.ru/brake/g5/g5_46-01.pdf - Front brakes, servicing
http://vwts.ru/brake/g5/g5_46-02.pdf - Rear wheel brakes, servicing
http://vwts.ru/brake/g5/g5_46-03.pdf - Parking brake lever
http://vwts.ru/brake/g5/g5_46-04.pdf - Brake pedal, assembly overview

STEERING:
http://vwts.ru/steering/g5/g5_48-02.pdf - General repair notes
http://vwts.ru/steering/g5/g5_48-03.pdf - Steering, torque specifications
http://vwts.ru/steering/g5/g5_48-04.pdf - Steering column, assembly overview
http://vwts.ru/steering/g5/g5_48-05.pdf - Electro-mechanical steering gear, assembly overview
http://vwts.ru/steering/g5/g5_48-06.pdf - Steering gear difference (Generation I and II)
http://vwts.ru/steering/g5/g5_48-07.pdf - Electromechanical steering gear, servicing (Generation I)
http://vwts.ru/steering/g5/g5_48-08.pdf - Electro-mechanical steering gear, servicing (Generation II)

BODY:
http://vwts.ru/body/g5/g5_50-01.pdf - Lock carrier (bonnet slam panel)
http://vwts.ru/body/g5/g5_50-02.pdf - Front wings
http://vwts.ru/body/g5/g5_50-03.pdf - Engine undertray
http://vwts.ru/body/g5/g5_50-04.pdf - Underbody trim
http://vwts.ru/body/g5/g5_50-05.pdf - Plenum chamber bulkhead
http://vwts.ru/body/g5/g5_55-01.pdf - Front hood (bonnet)
http://vwts.ru/body/g5/g5_55-02.pdf - Hatchback
http://vwts.ru/body/g5/g5_55-03.pdf - Fuel filler flap unit
http://vwts.ru/body/g5/g5_57-01.pdf - Front door
http://vwts.ru/body/g5/g5_57-02.pdf - Central locking system
http://vwts.ru/body/g5/g5_58-01.pdf - Rear door
http://vwts.ru/body/g5/g5_60-01.pdf - Sunroof with glass panel (Meritor)
http://vwts.ru/body/g5/g5_63-01.pdf - Front bumper
http://vwts.ru/body/g5/g5_63-02.pdf - Front bumper (GTI)
http://vwts.ru/body/g5/g5_63-03.pdf - Rear bumper
http://vwts.ru/body/g5/g5_64-01.pdf - Flush bonded windows
http://vwts.ru/body/g5/g5_64-02.pdf - Front door window
http://vwts.ru/body/g5/g5_64-03.pdf - Rear door window
http://vwts.ru/body/g5/g5_66-01.pdf - Wheel arch liners
http://vwts.ru/body/g5/g5_66-02.pdf - Exterior rear view mirror
http://vwts.ru/body/g5/g5_66-03.pdf - Radiator grille
http://vwts.ru/body/g5/g5_66-04.pdf - Strips and trim
http://vwts.ru/body/g5/g5_66-05.pdf - Rear roof edge spoiler (tailgate)
http://vwts.ru/electro/g5/g5_70.pdf - Instrument panel, Door trim, Pillar and side trim, Rear lid trim, Luggage compartment trim, Roof trim
http://vwts.ru/vw/g5/body_golf_2007_jetta_2005_eng.pdf - General body repairs, interior > VW Golf Variant 2007 -> Golf Variant 2010 -> Jetta 2005

ELECTRICAL:
http://vwts.ru/electro/g5/g5_gti_relay.zip - GTI Relay and fuse arrangements, from October 2005
http://vwts.ru/electro/g5/g5_gti_component.zip - GTI Component locations
http://vwts.ru/electro/g5/g5_gti_ground.zip - GTI Ground connection
http://vwts.ru/electro/g5/g5_90_eng.pdf - Instrument Cluster
http://vwts.ru/electro/g5/g5_91_eng.pdf - In Car Entertainment (Radios, Navigation system, Amplifier, CD Changer, iPod System, Speakers, Antennas, Multi-Function Steering Wheel, Mobile phone kit
http://vwts.ru/body/g5/g5_92_eng.pdf - Front and Rear Wipers
http://vwts.ru/electro/g5/g5_94_eng.pdf - Exterior Lighting systems (all components, including High Intensity Gas Discharge (HID) Lamps, High-Mount Brake Light, Steering Column Switches, Ignition/Starter Switch and Lock Cylinder)
http://vwts.ru/electro/g5/g5_96_eng.pdf - Interior Lighting systems (all components), Horns, Anti-Theft Immobilizer, Anti-theft Alarm System
http://vwts.ru/electro/g5/g5_97_eng.pdf - Fuse Panel, Relay Panels, Electronics Boxes (E-Boxes), Control Modules, Wiring Harness and Connectors, repairing
http://vwts.ru/vw/g5/golf_2007_jetta_2005_electro_eng.pdf - Electrical system > VW Golf Variant 2007 -> VW Jetta 2005 new
http://vwts.ru/vw/g6/golf_2010_jetta_2011_el_gen_eng.pdf - Electrical System, General Information > VW Golf Variant 2007 -> VW Golf Variant 2010 -> VW Jetta 2005 -> VW Jetta 2011 new


Rgds
« Last Edit: 27 October 2016, 15:13 by Teutonic_Tamer »
Sean - Independent Automotive Engineering Technician (ret'd)
-----
'06/7 Golf Mk5 GTI 5dr (BWA) DSG, colour coded,

I feel like a homo


Offline micalee

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Re: Free Golf V workshop manuals
« Reply #1 on: 08 February 2007, 14:24 »
Alot of work put in there Teutonic_Tamer!  Thanks very much.

I'm sure the rest of the forum will show their appreciation.


P.S, whats the origin of your user name?


MK5 R32 DSG 2006 For Sale soon

Offline illyun

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Re: Free Golf V workshop manuals
« Reply #2 on: 08 February 2007, 14:42 »
Alot of work put in there Teutonic_Tamer!  Thanks very much.

I'm sure the rest of the forum will show their appreciation.


P.S, whats the origin of your user name?

Probably some bondage type thing...  :laugh: :grin: :evil:
Mk1 GTI Campaign, Mk5 GTI Edition 30, Mk6 GTI (Coming Soon...)

Offline Creepy Coupe

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Re: Free Golf V workshop manuals
« Reply #3 on: 08 February 2007, 17:15 »
Nice one, some good and usefull info, Ta  :smiley:

Offline theBatch

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Re: Free Golf V workshop manuals
« Reply #4 on: 10 February 2007, 16:09 »
most of the links dont work... or is it just me?

Offline TagnuT

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Re: Free Golf V workshop manuals
« Reply #5 on: 10 February 2007, 19:11 »
Here are some free official VW workshop technical information for the VW Golf and Jetta Mk5 (type 1K) to download (right clicky > save as).
Rgds

Right click and save to your hard drive. You will need Adobe acrobat reader installed also.
Bye Bye Edition 30

Offline dalgleish00

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Re: Free Golf V workshop manuals
« Reply #6 on: 11 February 2007, 01:23 »
I'm not sure they work either? although I am on a mac!?
05 Pearl Black GTI DSG - most extras

Offline Teutonic_Tamer

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Re: Free Golf V workshop manuals
« Reply #7 on: 11 February 2007, 10:52 »
Alot of work put in there Teutonic_Tamer!  Thanks very much.

Your welcome.  Although you've probably noticed a lack of info on the 3.2 VR6 engine - still, you rich R32 owners can afford to take it to the main stealer  :grin:  :grin:  :grin:  :grin:
EDIT:  the Mk4 has the VR6 lump in it, the full manual: http://volkswagen.msk.ru/vw_doc2/vw_golf_1999-2005.rar - 98Mb though!

I'm sure the rest of the forum will show their appreciation.

 :smiley:

P.S, whats the origin of your user name?

Oh, it's just a play on words really - to do with controlling high performance motors of German origin  :wink:  :wink:
« Last Edit: 11 February 2007, 12:12 by Teutonic_Tamer »
Sean - Independent Automotive Engineering Technician (ret'd)
-----
'06/7 Golf Mk5 GTI 5dr (BWA) DSG, colour coded,

I feel like a homo


Offline Teutonic_Tamer

  • Forum addict
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  • Posts: 4,563
  • Location: No sales, no commission, just . . . . . . . FREE ADVICE
  • GreasedMonkey - HoofHearted - GTI now mod'ed, ASK!
Re: Free Golf V workshop manuals
« Reply #8 on: 11 February 2007, 11:30 »
Alot of work put in there Teutonic_Tamer!  Thanks very much.

I'm sure the rest of the forum will show their appreciation.


P.S, whats the origin of your user name?

Probably some bondage type thing...  :laugh: :grin: :evil:

Oi . . .  :grin:

fx/on <rummages for "toy box" of chains, whips, handcuffs, leather goods . . . yells "Helgaaaaaa, come and get it"> fx/off  :evil:  :evil:  :evil:
Sean - Independent Automotive Engineering Technician (ret'd)
-----
'06/7 Golf Mk5 GTI 5dr (BWA) DSG, colour coded,

I feel like a homo


Offline Teutonic_Tamer

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  • GreasedMonkey - HoofHearted - GTI now mod'ed, ASK!
Re: Free Golf V workshop manuals
« Reply #9 on: 11 February 2007, 12:07 »
most of the links dont work... or is it just me?

Must be you, I have downloaded them all.  They all read fine in Adobe Reader 6.0, check your reader settings.

If right-click has been disabled - hover mouse pointer over required linky > hold down left shift key > then left clicky - will open in new window.

Rgds
Sean - Independent Automotive Engineering Technician (ret'd)
-----
'06/7 Golf Mk5 GTI 5dr (BWA) DSG, colour coded,

I feel like a homo