Author Topic: 2003 GT-TDI 150HP Turbo Problem, help appreciated!  (Read 2673 times)

Offline colty

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Hi,

I have a 2003 Golf GT-TDI 150HP (lucky me) with a turbo issue. its been re-mapped to 185HP and has been great for the past 3 years or so.

Basically 1st Turbo had done 172,000 Miles when all of a sudden under normal driving the information panel flashed up "workshop" and the turbo basically fell apart.
I removed the turbo and sent it off to AET-Turbos and after advising me of possible oil starvation they reconditioned it and also installed hybid bearings to cope with the extra load.

2nd turbo installed with new oil feed line although the old one was clean and clear as a whistle. after 10 miles or so and a quick boost upto approx 4000rpm it pooed itself and snapped the shafted. Sent it off again to AET-Turbo's and had to pay again due to possible overspeeding. Now i've put it all back together, cleaned out the bits of turbo from the pipes and intercooler i dare not drive it! there are no error codes found when plugged into a Mac Tools reader so i have decided to get an auto electrician to road test whilst he plugs in the laptop to see whats going on.

any ideas as to why the second may of failed?

Cheers.

Marc

Offline colty

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Re: 2003 GT-TDI 150HP Turbo Problem, help appreciated!
« Reply #1 on: 29 March 2016, 22:05 »
Had a play on VCDS-Lite managed to get it to work on windows 10 with cheap ebay cable.

VCDS-Lite Version: Release 1.2
Tuesday, 29 March 2016, 22:01:36.


Chassis Type: 1J - VW Golf/Bora IV
Scan: 01,02,03,08,15,16,17,19,22,29,35,36,37,39,46,47,55,56,57,75,76
 
-------------------------------------------------------------------------------
Address 01: Engine       Labels: 038-906-019-AJM.LBL
   Controller: 038 906 019 HH
   Component: 1,9l R4 EDC G000SG  1578
   Coding: 00002
   Shop #: WSC 01271
   VCID: 64BB2F93E743
   WVWZZZ1JZ3W487499     VWZ7Z0C6902657
5 Faults Found:
16989 -  Internal Control Module: ROM Error
            P0605 - 35-00 -   -
18263 - Shareware Version. To Decode all DTCs
            P1855 - 35-00 - Please Register/Activate
17849 - Shareware Version. To Decode all DTCs
            P1441 - 35-10 - Please Register/Activate - Intermittent
19561 -  Valve for Intake Manifold Flap (N239): Open or Short to Ground
            P3105 - 35-00 -   -
17957 - Shareware Version. To Decode all DTCs
            P1549 - 35-00 - Please Register/Activate
Readiness: N/A

-------------------------------------------------------------------------------
Address 03: ABS Brakes       Labels: None
   Controller: 1C0 907 379 M
   Component: ESP FRONT MK60      0102
   Coding: 0019970
   Shop #: WSC 01271
   VCID: 341B9FD31723
2 Faults Found:
01314 -  Engine Control Module
            013 -  Check DTC Memory - Intermittent
01314 - Shareware Version. To Decode all DTCs
            004 - Please Register/Activate - Intermittent


Offline lemski

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Re: 2003 GT-TDI 150HP Turbo Problem, help appreciated!
« Reply #2 on: 13 April 2016, 23:12 »
Theres a fault code list on here somewhere that should tell you what they mean

Offline paradisiac82

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Re: 2003 GT-TDI 150HP Turbo Problem, help appreciated!
« Reply #3 on: 13 April 2016, 23:18 »
http://wiki.ross-tech.com/wiki/index.php/Category:Fault_Codes

EDIT: its not finding most of those codes for some reason
« Last Edit: 13 April 2016, 23:25 by paradisiac82 »