Author Topic: Shed-esque Golf2 Syncro  (Read 147383 times)

Offline Diamond Hell

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Re: Cheap-assed Golf2 Syncro track shed
« Reply #150 on: 26 February 2009, 20:40 »
Powdercoating is only the second half of the process.

The shotblasting creates properly clean items, of the like that you simply won't get with a wire brush.

The trailing arms and beam were both properly poxy, so I had a choice of spending ages cup-brushing them and fannying about, or handing them over to professionals to do a proper job.

Because of the complex nature of the rear beam there's no way I could have got that all properly cleaned up with a brush.  Blasting cleaned it up properly and did all of it, unlike what I could.

Powdercoating is then an exceptionally tough seal over the top of the fresh metal.  It is a heavy coat that is then baked on in an oven.  This gives you a finish far tougher than any paint coating.

As I know that a lot of these components will be, or already are obsolete and I want to keep the car for the long term it made sense to do it once and do it properly.

In total, for blasting AND powdercoating it cost £100 and I'm well chuffed with the finish - it should last as long as the original finish on the items I've had done.

You watch - I'll sling the f*cker into the armco at the next track day.  :rolleyes:
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Offline Rhyso

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Re: Getting not-so-cheap-assed Golf2 Syncro track toy.
« Reply #151 on: 26 February 2009, 20:54 »
love seeing updates on this project

keep up the good work  :smiley:

Offline Diamond Hell

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Re: Getting not-so-cheap-assed Golf2 Syncro track toy.
« Reply #152 on: 26 February 2009, 22:20 »
Couple more photos from the aftermath of last night:





The hard line does make sense where it is - it just doesn't look it in the photo for some reason.  :huh:
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Offline Horney

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Re: Getting not-so-cheap-assed Golf2 Syncro track toy.
« Reply #153 on: 27 February 2009, 09:25 »
Good lord there are shinny bits on your car DH :wink:

Looking good mate.

Nick

Offline Diamond Hell

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Re: Getting not-so-cheap-assed Golf2 Syncro track toy.
« Reply #154 on: 27 February 2009, 09:56 »
It's OK Nick - they're hidden under the shabby exterior.

It is NOT rat look, mind  :tongue:
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Offline danny_p

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Re: Getting not-so-cheap-assed Golf2 Syncro track toy.
« Reply #155 on: 28 February 2009, 07:49 »
Lots done yesterday.  :huh:
« Last Edit: 28 February 2009, 08:16 by danny_p »
all the VW's have gone bar 1.

Offline Diamond Hell

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Re: Getting not-so-cheap-assed Golf2 Syncro track toy.
« Reply #156 on: 28 February 2009, 08:17 »
So, yesterday.......

Change of braking system from diagonal split to individual lines to the fronts from two of the ports on the master cylinder and the rears come off another of the ports. The fourth one is blocked off.

Finished bolting everything up and made ALL new brake lines for the car (totally different to standard routing).

Refilled the rear diff using a Ezibleed kit in reverse (much kudos to DannyP for that inspirational suggestion).

Changed a leaking outer front CV boot.

Bled the brakes up.

Got all the crud out from in front of the car, pulled the trailer out and had a quick test to get fuel.

Finished at 02:30 .

Going to a track day now.  Photos etc later.
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Offline Diamond Hell

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Re: Getting not-so-cheap-assed Golf2 Syncro track toy.
« Reply #157 on: 28 February 2009, 22:55 »
If you've never been to the track at Haynes Motor Museum in Sparkford it's a teeny tiny little sprint-type thing.  This means a day spent there is mostly titting about and hoofing the car around one of the many permutations of driving it you can think up:







Among the other cars on the track were two (yes, two) ex-police Vauxhall Omega MV6s -



These were being drifted bloody well around the track by a few coppers - much sideways action, along with various MX-5s, an E30 M3, a Fiesta XR2, a 2 door ABF Jetta, a Golf GTI with a 9A 16VT and seam-welded shell and various other track toys being played with
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Offline LazyLunatic

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Re: Getting not-so-cheap-assed Golf2 Syncro track toy.
« Reply #158 on: 01 March 2009, 00:03 »
^ sounds like / looks like good fun :) ^


sharpie

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Re: Getting not-so-cheap-assed Golf2 Syncro track toy.
« Reply #159 on: 01 March 2009, 09:24 »
aren't you glad you left the polo at home?