GolfGTIforum.co.uk
Model specific boards => Golf mk5 => Golf mk5 how to guides + info => Topic started by: Teutonic_Tamer on 08 February 2007, 13:57
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Here are some free official Volkswagen factory workshop manuals, and related technical information for the VW Golf and Jetta Mk5 (typ 1K, platform PQ35) to download (right clicky > save target as - please note: this might not work with FireFox or Opera web browsers). I will update when more become available.
Standard disclaimer: neither I, nor the Owners, Administrators and Moderators of GolfGTI.co.uk website & forum, will be held liable for any bits left on your garage floor, as a result of downloading and reading these manuals, and the subsequent tinkering with said Golfs! Please be aware some information may not be applicable to your particular model, and some may be only relevant to different countries. Proceed only at your own risk.
MAINTENANCE PROCEDURES:
http://vwts.ru/service/g5_service_eng.pdf - Description of work
http://vwts.ru/service/j05_maintenance_01.pdf - Maintenance. Part 1 (for Jetta, but same as Golf V)
http://vwts.ru/service/j05_maintenance_02.pdf - Maintenance. Part 2 (for Jetta, but same as Golf V)
GENERAL INFORMATION: new section
http://vwts.ru/vw/g5/golf_2004_golf_plus_2005_steering_eng.pdf - Running gear, axles, steering > VW Golf 2004 -> VW Golf Plus 2005 new
ENGINES - general:
http://vwts.ru/electro/g5/j05_27_el.pdf - Battery, Starter, Generator - 1.9L TDI-PD engine, 2.5L gasoline engine, 2.0L TFSI engine
ENGINES - VW 1.9 TDI R4 engine BJB, BKC, BRU, BLS, BXE, BXF, BXJ: new section
http://vwts.ru/engine/bjb_bkc_bru_bls_bxe_bxf_bxj_engine_eng.pdf - 4-cylinder Diesel Engine 1.9 L > VW Golf 2004 -> Golf Plus 2005 new
ENGINES - VW 2.0T FSI R4 engine BPY: (BPY is the North American variant [with different emissions gubbins] of the European AAX or BWA variants)
http://www.golfmkv.com/forums/golfgoodies/mk5golfengine.pdf - Self-Study Programme
http://vwts.ru/engine/bpy/bpy_10-00.pdf - Technical data
http://vwts.ru/engine/bpy/bpy_10.pdf - Engine, removing and installing
http://vwts.ru/engine/bpy/bpy_13.pdf - Engine, disassembling and assembling
http://vwts.ru/engine/bpy/bpy_15-1.pdf - Cylinder head
http://vwts.ru/engine/bpy/bpy_15-2.pdf - Valve train
http://vwts.ru/engine/bpy/bpy_17.pdf - Lubrication system components
http://vwts.ru/engine/bpy/bpy_19.pdf - Cooling system components
http://vwts.ru/engine/bpy/bpy_19-01.pdf - Cooling system components
http://vwts.ru/engine/bpy/bpy_20.pdf - Fuel tank, Fuel supply system, EPC
http://vwts.ru/engine/bpy/bpy_21.pdf - Turbocharger, Charge air system
http://vwts.ru/engine/bpy/bpy_24.pdf - Fuel injection system Motronic MED 9.1
http://vwts.ru/engine/bpy/bpy_26.pdf - Exhaust system components, removing and installing
http://vwts.ru/engine/bpy/bpy_28.pdf - Ignition, servicing
ENGINES - VW 3.2 VR6 engine BJS - R32:
http://vwts.ru/electro/g5/g5_r32_bjs_wd.zip - Electrical Diagrams
TRANSMISSIONS:
http://vwts.ru/vw_doc2/trans/02e/at_02e_dsg_repair.pdf - 02E 6-speed Direct-Shift Gearbox (full service manual)
http://vwts.ru/trans/02q/mt_02q_golf_5_golf_6_eng.pdf - 02Q 6-speed manual gearbox > VW Golf Variant 2007 -> Golf Variant 2010 -> Jetta 2005 -> Jetta 2011 new
http://vwts.ru/trans/02s/mt_02s_golf_5_jetta_5_eng.pdf - 02S 6-speed manual gearbox > VW Golf Variant 2007 -> Golf Variant 2010 -> Jetta 2005 new
http://vwts.ru/trans/09g/at_09g_golf_jetta_2011_eng.pdf - 09G 6-speed automatic gearbox > VW Golf Variant 2007 -> Golf Variant 2010 -> Jetta 2005 -> Jetta 2011 new
http://vwts.ru/trans/0am/dsg_0am_golf_5_jetta_6_eng.pdf - 0AM 7-speed dual-clutch gearbox 0AM > VW Golf Variant 2007 -> Golf Variant 2010 -> Jetta 2005 -> Jetta 2011 new
SUSPENSION:
http://vwts.ru/suspension/g5/g5_40-2.pdf - Front suspension, servicing
http://vwts.ru/suspension/g5/g5_40-3.pdf - Front axle, tightening torques
http://vwts.ru/suspension/g5/g5_40-4.pdf - Subframe, stabilizer bar, control arms
http://vwts.ru/suspension/g5/g5_40-5.pdf - Wheel bearing, assembly overview
http://vwts.ru/suspension/g5/g5_40-6.pdf - Suspension, assembly overview
http://vwts.ru/suspension/g5/g5_40-7.pdf - Drive axle, servicing
http://vwts.ru/suspension/g5/g5_42-02.pdf - Rear suspension, servicing
http://vwts.ru/suspension/g5/g5_42-03.pdf - Rear axle, tightening torques
http://vwts.ru/suspension/g5/g5_42-04.pdf - Subframe, transverse link, tie rod, assembly overview
http://vwts.ru/suspension/g5/g5_42-05.pdf - Wheel bearing housing, trailing link
http://vwts.ru/suspension/g5/g5_42-06.pdf - Shock absorber, coil spring
http://vwts.ru/suspension/g5/g5_42-07.pdf - Stabilizer bar, assembly overview
BRAKES:
http://vwts.ru/brake/g5/g5_45.pdf - Electrical/electronic components and installation locations, Malfunction displayed by warning lamps for level control system, Hydraulic unit, brake booster/brake master cylinder, ABS system components on front and rear axles removing and installing, ESP system components removing and installing
http://vwts.ru/brake/g5/g5_46-01.pdf - Front brakes, servicing
http://vwts.ru/brake/g5/g5_46-02.pdf - Rear wheel brakes, servicing
http://vwts.ru/brake/g5/g5_46-03.pdf - Parking brake lever
http://vwts.ru/brake/g5/g5_46-04.pdf - Brake pedal, assembly overview
STEERING:
http://vwts.ru/steering/g5/g5_48-02.pdf - General repair notes
http://vwts.ru/steering/g5/g5_48-03.pdf - Steering, torque specifications
http://vwts.ru/steering/g5/g5_48-04.pdf - Steering column, assembly overview
http://vwts.ru/steering/g5/g5_48-05.pdf - Electro-mechanical steering gear, assembly overview
http://vwts.ru/steering/g5/g5_48-06.pdf - Steering gear difference (Generation I and II)
http://vwts.ru/steering/g5/g5_48-07.pdf - Electromechanical steering gear, servicing (Generation I)
http://vwts.ru/steering/g5/g5_48-08.pdf - Electro-mechanical steering gear, servicing (Generation II)
BODY:
http://vwts.ru/body/g5/g5_50-01.pdf - Lock carrier (bonnet slam panel)
http://vwts.ru/body/g5/g5_50-02.pdf - Front wings
http://vwts.ru/body/g5/g5_50-03.pdf - Engine undertray
http://vwts.ru/body/g5/g5_50-04.pdf - Underbody trim
http://vwts.ru/body/g5/g5_50-05.pdf - Plenum chamber bulkhead
http://vwts.ru/body/g5/g5_55-01.pdf - Front hood (bonnet)
http://vwts.ru/body/g5/g5_55-02.pdf - Hatchback
http://vwts.ru/body/g5/g5_55-03.pdf - Fuel filler flap unit
http://vwts.ru/body/g5/g5_57-01.pdf - Front door
http://vwts.ru/body/g5/g5_57-02.pdf - Central locking system
http://vwts.ru/body/g5/g5_58-01.pdf - Rear door
http://vwts.ru/body/g5/g5_60-01.pdf - Sunroof with glass panel (Meritor)
http://vwts.ru/body/g5/g5_63-01.pdf - Front bumper
http://vwts.ru/body/g5/g5_63-02.pdf - Front bumper (GTI)
http://vwts.ru/body/g5/g5_63-03.pdf - Rear bumper
http://vwts.ru/body/g5/g5_64-01.pdf - Flush bonded windows
http://vwts.ru/body/g5/g5_64-02.pdf - Front door window
http://vwts.ru/body/g5/g5_64-03.pdf - Rear door window
http://vwts.ru/body/g5/g5_66-01.pdf - Wheel arch liners
http://vwts.ru/body/g5/g5_66-02.pdf - Exterior rear view mirror
http://vwts.ru/body/g5/g5_66-03.pdf - Radiator grille
http://vwts.ru/body/g5/g5_66-04.pdf - Strips and trim
http://vwts.ru/body/g5/g5_66-05.pdf - Rear roof edge spoiler (tailgate)
http://vwts.ru/electro/g5/g5_70.pdf - Instrument panel, Door trim, Pillar and side trim, Rear lid trim, Luggage compartment trim, Roof trim
http://vwts.ru/vw/g5/body_golf_2007_jetta_2005_eng.pdf - General body repairs, interior > VW Golf Variant 2007 -> Golf Variant 2010 -> Jetta 2005
ELECTRICAL:
http://vwts.ru/electro/g5/g5_gti_relay.zip - GTI Relay and fuse arrangements, from October 2005
http://vwts.ru/electro/g5/g5_gti_component.zip - GTI Component locations
http://vwts.ru/electro/g5/g5_gti_ground.zip - GTI Ground connection
http://vwts.ru/electro/g5/g5_90_eng.pdf - Instrument Cluster
http://vwts.ru/electro/g5/g5_91_eng.pdf - In Car Entertainment (Radios, Navigation system, Amplifier, CD Changer, iPod System, Speakers, Antennas, Multi-Function Steering Wheel, Mobile phone kit
http://vwts.ru/body/g5/g5_92_eng.pdf - Front and Rear Wipers
http://vwts.ru/electro/g5/g5_94_eng.pdf - Exterior Lighting systems (all components, including High Intensity Gas Discharge (HID) Lamps, High-Mount Brake Light, Steering Column Switches, Ignition/Starter Switch and Lock Cylinder)
http://vwts.ru/electro/g5/g5_96_eng.pdf - Interior Lighting systems (all components), Horns, Anti-Theft Immobilizer, Anti-theft Alarm System
http://vwts.ru/electro/g5/g5_97_eng.pdf - Fuse Panel, Relay Panels, Electronics Boxes (E-Boxes), Control Modules, Wiring Harness and Connectors, repairing
http://vwts.ru/vw/g5/golf_2007_jetta_2005_electro_eng.pdf - Electrical system > VW Golf Variant 2007 -> VW Jetta 2005 new
http://vwts.ru/vw/g6/golf_2010_jetta_2011_el_gen_eng.pdf - Electrical System, General Information > VW Golf Variant 2007 -> VW Golf Variant 2010 -> VW Jetta 2005 -> VW Jetta 2011 new
Rgds
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Alot of work put in there Teutonic_Tamer! Thanks very much.
I'm sure the rest of the forum will show their appreciation.
P.S, whats the origin of your user name?
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Alot of work put in there Teutonic_Tamer! Thanks very much.
I'm sure the rest of the forum will show their appreciation.
P.S, whats the origin of your user name?
Probably some bondage type thing... :laugh: :grin: :evil:
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Nice one, some good and usefull info, Ta :smiley:
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most of the links dont work... or is it just me?
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Here are some free official VW workshop technical information for the VW Golf and Jetta Mk5 (type 1K) to download (right clicky > save as).
Rgds
Right click and save to your hard drive. You will need Adobe acrobat reader installed also.
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I'm not sure they work either? although I am on a mac!?
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Alot of work put in there Teutonic_Tamer! Thanks very much.
Your welcome. Although you've probably noticed a lack of info on the 3.2 VR6 engine - still, you rich R32 owners can afford to take it to the main stealer :grin: :grin: :grin: :grin:
EDIT: the Mk4 has the VR6 lump in it, the full manual: http://volkswagen.msk.ru/vw_doc2/vw_golf_1999-2005.rar - 98Mb though!
I'm sure the rest of the forum will show their appreciation.
:smiley:
P.S, whats the origin of your user name?
Oh, it's just a play on words really - to do with controlling high performance motors of German origin :wink: :wink:
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Alot of work put in there Teutonic_Tamer! Thanks very much.
I'm sure the rest of the forum will show their appreciation.
P.S, whats the origin of your user name?
Probably some bondage type thing... :laugh: :grin: :evil:
Oi . . . :grin:
fx/on <rummages for "toy box" of chains, whips, handcuffs, leather goods . . . yells "Helgaaaaaa, come and get it"> fx/off :evil: :evil: :evil:
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most of the links dont work... or is it just me?
Must be you, I have downloaded them all. They all read fine in Adobe Reader 6.0, check your reader settings.
If right-click has been disabled - hover mouse pointer over required linky > hold down left shift key > then left clicky - will open in new window.
Rgds
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I just get directed to http://volkswagen.msk.ru/error.php
and when i right click and save as, it says the file is damaged and doesn't open. This is true for all engine pdfs.
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I just get directed to http://volkswagen.msk.ru/error.php
What happens when you go to the home page http://volkswagen.msk.ru/ ????
and when i right click and save as, it says the file is damaged and doesn't open. This is true for all engine pdfs.
I'm downloading them again now, and they are all comming down my sloooooowwww dial-up pipe as I type, and they all open OK!
Try downloading (right click > save target as) any of the English docs from the above Rusky homepage!
What browser are you using? My similar effort on the Mk3 board also gave the same probs - until someone owned up to using FirePox. They switched to IE, and all was perfik! Pop over to the Mk3 thread, and look at my other suggestions!
Rgds
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yep using firefox, just tried it with Internet Explorer and it worked. Wierd!
So what language is that site in anyways?
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yep using firefox, just tried it with Internet Explorer and it worked. Wierd!
Good ole' FirePox - always over-selling, yet under-delivering! :sick: :grin:
So what language is that site in anyways?
Rusky - Russian. Download too much, and the Rusky Mafia will be after ya - watch out for pointy umbrellas :evil: :evil: :evil: :evil:
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That was a great find - well done . I hope i can find the same thing for my 2000 Polo 1.0 L
More chance of working on it :wink:
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That was a great find - well done.
No worries - Thank ewe! :wink:
I hope i can find the same thing for my 2000 Polo 1.0 L
More chance of working on it :wink:
Ahhh, but this is a Golfy forum. I could post them, but then I'd have to shoot you! :laugh: :laugh: :laugh:
Are you not a member of any other sites, such as http://www.uk-polos.net/? I'm not with the Polo forum, but you will find me on others!
Rgds
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If you have links to the polo manuals send me a pm and we can sort it out
Many thanks
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If you have links to the polo manuals send me a pm and we can sort it out
Many thanks
http://volkswagen.msk.ru/
They are all there, just do some searching!
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Bumped to show new additions.
Hey, MODERATORS or ADMINS, any chance of getting this thread (and my other in the Mk3) made a STICKY? Then my hard work won't have a chance to be lost into the bowels of the forum. :wink:
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Very shady legality.... but made sticky :)
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Very shady legality....
Is it??? I'm sure peeps would have found them with Google anyhow! I've just put them into a logical order - a "one-stop-shop", if you like. :wink:
but made sticky :)
Aww, thanks :smiley:. What about the Mk3 one here: http://www.golfgtiforum.co.uk/index.php?topic=54388.0 ??
Rgds
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New addition today (23 Apr 07)
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More new additions today! :smiley:
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TT!
Damn those manuals are evil. (Im a bit slow and not really interested in the engine :grin:)
But you have given me some ideas!
Very nice. Im sure my dad will enjoy these. Do you know where i could find some workshop manuals for:
1. Kawasaki ZX14000
2.Yamaha R1
3. Buell Firebolt 4. Bmw GS Adventure
These are my dads bikes and I know he has been looking for manuals for a while so he can do his own servicing.
Thanks
Michael :smiley:
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new additions
In the Electricals section on page one.
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you got any MKIV workshop manuals TT??? :huh:
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you got any MKIV workshop manuals TT??? :huh:
Sure do - but only if you make it a sticky! :wink: http://www.golfgtiforum.co.uk/index.php?topic=65595.0
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Done :afro:
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More updates (13 Aug 08) :smiley:
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Now found the link for the Bille Pipers :wink:
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Another addition - and this latest one is really handy for the brakes! :wink:
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Yeeeeeee hawwwwww :laugh:
Now found a full service manual for the DSG transmission. :nerd: :nerd: :nerd: :nerd:
DSG oil and filter change procedure starts on page 152. :wink:
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Yeeeeeee hawwwwww :laugh:
Now found a full service manual for the DSG transmission. :nerd: :nerd: :nerd: :nerd:
DSG oil and filter change procedure starts on page 152. :wink:
Can you please repost the following PDF file? All others work except this one... THANKS!
http://vwts.ru/engine/bpy/bpy_19-01.pdf - Cooling system components
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website is down.....
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A few new editions today - 22 Oct 2016. :cool:
It looks like the pesky Ruskies have modified their site map directory structure, rendering more than a few errors. :undecided: The individual documents are still all available - I shall have to update all the dead links when I get some time. :cry: