Author Topic: Wazzzer's 1.8T... Lots of updates  (Read 192090 times)

Offline Wazzzer

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Re: Re: Wazzzer's 1.8T... 3" 45deg tailpipe finished
« Reply #390 on: 06 November 2012, 23:31 »
Well here we go, had a few niggly problems which I will elaborate on...

Stripped the Blueflame off with my mate today to put the 3" system on. First problem we encountered was the lack of room next to the pipe at the turbo flange end meaning you couldn't get much purchase on the nuts to do them up. Got over this with a spanner, just took a long time.

Next up was the downpipe join. Easier to join this together off the car as there isn't much room under there to get to the nuts/bolts.

All in all it fits well and I haven't had any banging off the rear beam or on any heatshields. The only problem I am getting is the joins are far too slack. I swamped them with high temp silicone but this acted as a sort of lube meaning the downpipe to mid section kept twisting. I'll be doing this again soon with a nice big U clamp.

Oh and it's quite noisy. Only around 77db on tickover but it does shout a bit at 2-3k. I'm hoping it will calm down, if not I'll have to get an extra box added in as the missus and kids will go nuts lol

Pics of the finished article





My 45deg tailpipe straight onto the backbox and way too close to the valance



Cut the tailpipe right back to give it a bit more clearance





:afro:


1999 1.8T: R-Tech remap - 225bhp/256lb/ft : K03s : THS FMIC : THS PCR pipe : 2.5" stainless exhaust : THS FR3 Engine mounts : G60/VR6 clutch : Calibra Yellow injectors : VR6 MAF : Devils Own WMI : Forge 007p : Carbonio CAI : Leon Cupra R Brembos : FK AK Street coilovers : Votex skirts : Anniversary front : click ---> http://www.golfgtiforum.co.uk/index.php?topic=92175

Offline Wayne

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Re: Re: Wazzzer's 1.8T... 3" exhaust fitted
« Reply #391 on: 06 November 2012, 23:57 »
How loud is it then :grin: looks ace fitted

Offline Dave_IOW

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Re: Re: Wazzzer's 1.8T... 3" exhaust fitted
« Reply #392 on: 07 November 2012, 22:45 »
I thought was just right when put mine on, 'tis alright if your still part of the 'yoof'...  :grin:
Project: Mk2 20vT trackslag
Daily: Mk2 GTI typ19

Offline Wazzzer

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Re: Re: Wazzzer's 1.8T... 3" exhaust fitted
« Reply #393 on: 07 November 2012, 22:48 »
67db in the car rising to about 80db with my foot down...


1999 1.8T: R-Tech remap - 225bhp/256lb/ft : K03s : THS FMIC : THS PCR pipe : 2.5" stainless exhaust : THS FR3 Engine mounts : G60/VR6 clutch : Calibra Yellow injectors : VR6 MAF : Devils Own WMI : Forge 007p : Carbonio CAI : Leon Cupra R Brembos : FK AK Street coilovers : Votex skirts : Anniversary front : click ---> http://www.golfgtiforum.co.uk/index.php?topic=92175

Offline paultownsend

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Re: Wazzzer's 1.8T... 3" exhaust fitted
« Reply #394 on: 07 November 2012, 22:55 »
Iv said it before.  Excellent thread.
And for my compliments, can you please post how to change the throttle cable! I can't figure it out for the life of me  :grin:
« Last Edit: 07 November 2012, 22:56 by paultownsend »

Offline Diamond Hell

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Re: Wazzzer's 1.8T... 3" exhaust fitted
« Reply #395 on: 08 November 2012, 12:13 »
Rowdy fooker.

Guess you were in Sainsburys the other day - spotted the car as we were driving out.

Still need to get you, Trigger and someone with a white Golf together to do an ironic red, white and blue Golf photoshoot.  :grin:
Just because you're offended doesn't make you right.

Holiday cottages on the Isle of Wight for 2-10 people? PM me.

Offline Wazzzer

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Re: Re: Wazzzer's 1.8T... 3" exhaust fitted
« Reply #396 on: 08 November 2012, 12:20 »
Yes I was there, we'd just finished fitting it on there. I know of a white golf kicking about...


1999 1.8T: R-Tech remap - 225bhp/256lb/ft : K03s : THS FMIC : THS PCR pipe : 2.5" stainless exhaust : THS FR3 Engine mounts : G60/VR6 clutch : Calibra Yellow injectors : VR6 MAF : Devils Own WMI : Forge 007p : Carbonio CAI : Leon Cupra R Brembos : FK AK Street coilovers : Votex skirts : Anniversary front : click ---> http://www.golfgtiforum.co.uk/index.php?topic=92175

Offline Dave_IOW

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Re: Re: Wazzzer's 1.8T... 3" exhaust fitted
« Reply #397 on: 08 November 2012, 17:39 »
Indeed, with a turbo setup up for sale    :whistle:
Project: Mk2 20vT trackslag
Daily: Mk2 GTI typ19

Offline Wazzzer

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Re: Re: Wazzzer's 1.8T... 3" exhaust fitted
« Reply #398 on: 08 November 2012, 19:16 »
lol I can't be doing with changing the turbo setup again


1999 1.8T: R-Tech remap - 225bhp/256lb/ft : K03s : THS FMIC : THS PCR pipe : 2.5" stainless exhaust : THS FR3 Engine mounts : G60/VR6 clutch : Calibra Yellow injectors : VR6 MAF : Devils Own WMI : Forge 007p : Carbonio CAI : Leon Cupra R Brembos : FK AK Street coilovers : Votex skirts : Anniversary front : click ---> http://www.golfgtiforum.co.uk/index.php?topic=92175

Offline Wazzzer

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Re: Re: Wazzzer's 1.8T... 3" exhaust fitted
« Reply #399 on: 08 November 2012, 19:21 »
Iv said it before.  Excellent thread.
And for my compliments, can you please post how to change the throttle cable! I can't figure it out for the life of me  :grin:

Much appreciated mate. It's quite easy but the bit inside the cabin has to be done blind. Disconnect the cable at the housing, push the rubber seal back through the bulkhead. Then look in the passenger foot well, find a flap in the underside of the dash (where the throttle pedal would be if it was LHD) reach up and un clip the cable.


1999 1.8T: R-Tech remap - 225bhp/256lb/ft : K03s : THS FMIC : THS PCR pipe : 2.5" stainless exhaust : THS FR3 Engine mounts : G60/VR6 clutch : Calibra Yellow injectors : VR6 MAF : Devils Own WMI : Forge 007p : Carbonio CAI : Leon Cupra R Brembos : FK AK Street coilovers : Votex skirts : Anniversary front : click ---> http://www.golfgtiforum.co.uk/index.php?topic=92175